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Old Feb 1, 2013 | 09:17 PM
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Default New rebuild help needed

For those who may have followed, Know I just rebuilt my engine and where I am with it. I think I have the glowing header issue under control but had an observation tonight I need help with. I noticed the valve cover on the passenger side is twice as hot as the driver side. This is also the same side I had the glowing header problem on. Can anyone explain what is going on or at least put my mind at ease that this is ok? My timing is at 8* adv 650 rpm.
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Old Feb 1, 2013 | 10:10 PM
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Which side is it? Is the PVC valve on that side? Is the exhaust crossover in the intake manifold open? Are all the vacuum fittings ok and no leaks? Lean cylinders on one side for any reason can make one head hotter. Does the engine run smoothly? I would look for intake gasket or vacuum line leaks causing lean cylinders on one side. Check the plugs on the hot side after the engine cools. If they're bleached white with blued tips you have a lean problem. If they are tan to brown they are ok. It's a little hard to troubleshoot from a distance but that is where I would start.
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Old Feb 1, 2013 | 10:55 PM
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Originally Posted by CaseyJones
Which side is it? Is the PVC valve on that side? Is the exhaust crossover in the intake manifold open? Are all the vacuum fittings ok and no leaks? Lean cylinders on one side for any reason can make one head hotter. Does the engine run smoothly? I would look for intake gasket or vacuum line leaks causing lean cylinders on one side. Check the plugs on the hot side after the engine cools. If they're bleached white with blued tips you have a lean problem. If they are tan to brown they are ok. It's a little hard to troubleshoot from a distance but that is where I would start.
Fatcat, this is all good advice. There are a limited number of issues that could cause this. It can't be timing, because that affects all eight cylinders equally. As Casey mentioned, checking the plugs side-to-side will reveal a carburetion issue if it's there, but that would be unusual. You COULD try turning the left-side idle mixture screw out a turn or so to see if that cools it off, bit I'd be surprised if that does the trick. My biggest suspicion is a blocked coolant passage either in the right-side head gasket or inside the head itself. Of course it would require removal of the head to properly diagnose this, so you want to eliminate all the other possibilities beforehand. Hopefully it's carburetion...
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Old Feb 1, 2013 | 11:54 PM
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Given that the passenger side head is hotter, I'd bet on the heat riser (exhaust crossover) is stuck open.
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Old Feb 2, 2013 | 12:27 AM
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Originally Posted by CaseyJones
Which side is it? Is the PVC valve on that side? Is the exhaust crossover in the intake manifold open? Are all the vacuum fittings ok and no leaks? Lean cylinders on one side for any reason can make one head hotter. Does the engine run smoothly? I would look for intake gasket or vacuum line leaks causing lean cylinders on one side. Check the plugs on the hot side after the engine cools. If they're bleached white with blued tips you have a lean problem. If they are tan to brown they are ok. It's a little hard to troubleshoot from a distance but that is where I would start.
It is on the passenger side, don't know how to tell about the intake crossover, the engine idles and runs good. I have not been able to drive it at this point more than a couple of block because of the exhaust. Tomorrow morning I am suppose to be at the muffler shop at 8am and will have to drive there with open headers. I just am worried I may do some damage not knowing what is wrong.
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Old Feb 2, 2013 | 12:29 AM
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Originally Posted by CA-Legal-Vette
Given that the passenger side head is hotter, I'd bet on the heat riser (exhaust crossover) is stuck open.
What is the exhaust crossover/heat riser?
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Old Feb 2, 2013 | 12:30 AM
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I can actually feel the heat difference just standing on the pass side of the car.
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Old Feb 2, 2013 | 12:34 AM
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Originally Posted by birdsmith
Fatcat, this is all good advice. There are a limited number of issues that could cause this. It can't be timing, because that affects all eight cylinders equally. As Casey mentioned, checking the plugs side-to-side will reveal a carburetion issue if it's there, but that would be unusual. You COULD try turning the left-side idle mixture screw out a turn or so to see if that cools it off, bit I'd be surprised if that does the trick. My biggest suspicion is a blocked coolant passage either in the right-side head gasket or inside the head itself. Of course it would require removal of the head to properly diagnose this, so you want to eliminate all the other possibilities beforehand. Hopefully it's carburetion...
What could have blocked the passage this early in the game? Just ideas so I can understand, nobody knows better than you how new this all is to me. Hahaha
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Old Feb 2, 2013 | 12:49 AM
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Any chance you have an intake leak on the hot side...
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Old Feb 2, 2013 | 01:09 AM
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Originally Posted by sstocker31
Any chance you have an intake leak on the hot side...
How would I check for that?
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Old Feb 2, 2013 | 06:07 AM
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Originally Posted by FatCat
How would I check for that?
cigar smoke
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Old Feb 2, 2013 | 09:30 AM
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Originally Posted by FatCat
What is the exhaust crossover/heat riser?
There is a great pic of a closed heat riser valve in the for sale section:

http://forums.corvetteforum.com/c3-p...aust-part.html

This part goes between your passenger side exhaust manifold and the exhaust pipe. When cold (closed position) it diverts hot exhaust through the central passage of the passenger cylinder head, through the middle passage of the intake manifold and out the driver's side passage in the cylinder head into the driver's side exhaust manifold.

The heat riser helps with cold weather drivability on first start up. Easy way to tell if it's working properly is if you have true duals. On cold start, only the driver's side exhaust will have vapour coming out. When it warms up, vapour will come out of both pipes.
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Old Feb 2, 2013 | 10:09 AM
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he has headers
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Old Feb 2, 2013 | 10:37 AM
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Originally Posted by Doug1
he has headers
Probably not the heat riser then.
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Old Feb 2, 2013 | 10:50 AM
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Originally Posted by CA-Legal-Vette
There is a great pic of a closed heat riser valve in the for sale section:

http://forums.corvetteforum.com/c3-p...aust-part.html

This part goes between your passenger side exhaust manifold and the exhaust pipe. When cold (closed position) it diverts hot exhaust through the central passage of the passenger cylinder head, through the middle passage of the intake manifold and out the driver's side passage in the cylinder head into the driver's side exhaust manifold.

The heat riser helps with cold weather drivability on first start up. Easy way to tell if it's working properly is if you have true duals. On cold start, only the driver's side exhaust will have vapour coming out. When it warms up, vapour will come out of both pipes.
Hahaha! Funny newbi story! I was looking at that part laying on my table the other day thinking!!! What the heck is that and where does it go!!! Mystery solved! Thanks!
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Old Feb 2, 2013 | 11:38 AM
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That is not your issue though. I think you either have an air pocket in your cooling system, an intake gasket leak or if you have a dual plane intake with a full center divider your carb is way lean on the pass side. Fix it before you drive it or you will burn an exhaust valve and trash your heads if not worse.
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Old Feb 2, 2013 | 11:43 AM
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Originally Posted by 63mako
That is not your issue though. I think you either have an air pocket in your cooling system, an intake gasket leak or if you have a dual plane intake with a full center divider your carb is way lean on the pass side. Fix it before you drive it or you will burn an exhaust valve and trash your heads if not worse.
I do have a dual plane intake, I worked on it last night and think I got it. I drove to the exhaust shop today, about 20 miles and didn't seem to have a prob. Going by a buddies when I leave here to have him help with timing and carb. He will know how to help me identify of I have an intake leak also. I'll keep you all posted. Thanks!
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Old Feb 2, 2013 | 11:47 AM
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Originally Posted by FatCat
What could have blocked the passage this early in the game? Just ideas so I can understand, nobody knows better than you how new this all is to me. Hahaha
There had been some 'back-and-forth' regarding those heads...I can't help wondering if there's some kind of casting flaw in the right-side head or if the gasket is blocking a cooling passage...have you pulled the plugs yet? That would be the first thing to check.
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Old Feb 2, 2013 | 04:00 PM
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Originally Posted by FatCat
I do have a dual plane intake, I worked on it last night and think I got it. I drove to the exhaust shop today, about 20 miles and didn't seem to have a prob. Going by a buddies when I leave here to have him help with timing and carb. He will know how to help me identify of I have an intake leak also. I'll keep you all posted. Thanks!
if you went 20 miles with no issues that's great news! hopefully whatever you did solved it...keep us posted.
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Old Feb 2, 2013 | 05:59 PM
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I didn't have a prob with the headers glowing but the car died a few times while driving and just didn't seem to be getting enough fuel if I hit the accel. I pulled a couple plugs on pass side and they were a medium brown. So I took a nap and woke up thinking maybe I need to check my fuel lines and found where I tied into the main line, the hose had pinched slightly. Is it possible since it obviously wasn't pinched closed ( because I could drive) that it is restricting the fuel flow enough to be causing it to just die at times? Also, the fuel comes in on the pass side of the carb ( Holley 670) and maybe just didn't have enough to keep up the drivers side of the carb which feeds the pass side of the engine causing it to run lean? I obviously need to fix it but just wanted some thoughts from the pros!
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