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New calipers for '81.

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Old Mar 9, 2013 | 03:34 PM
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Default New calipers for '81.

Hope I don't regret posting after instead of before.

I'm replacing the calipers on my 81. I am unable to find a tool to spread the pads apart while slipping the new caliper over the rotor and couldn't hold the pistons in with my hands. My new rear calipers have three bleeder screws, the two on the leading end of the caliper and another on the trailing end outboard. As firm as the pressure is on the pistons I assume there must be fluid inside the caliper. I cracked open all three bleeders which released enough pressure that I could spread the pads far enough with my hands to slip over the rotor. No fluid leaked out when I opened the bleeders. I assume I have let air into the caliper but it has to be bled anyhow. Is what I did okay?
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Old Mar 9, 2013 | 04:01 PM
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most corvette suppliers have pad holders that hold them back and you slip them on and then remove the pad holders,they aren't expensive. when i changed to o ring calipers i removed the piston springs and they are easier to swap pads on
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Old Mar 9, 2013 | 04:11 PM
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With no brake line attached to the caliper you will be able to push both brake pads outboard to slip caliper over the rotor.
I hadn't attached the brake line to the caliper and I was unable to separate the pads far enough to slip them over the rotor. After cracking open the bleeders though I could. I was just hoping that opening the bleeders to do this was not a bad thing.

thanks for the replies.


edit: ha. no wonder i couldn't quote mike's response. i guess he had deleted it. thanks anyway.
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Old Mar 9, 2013 | 04:17 PM
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Also, i've read some yay and nays on here and elsewhere with regards to using silicon grease to lube the back of the pads and using anti-seize on the edges of the pads. I can't seem to find them anymore.
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Old Mar 9, 2013 | 04:20 PM
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Sorry about that. The new Photobucket is giving me fits. I wanted to post a pic.. Still working on it.
As 7t9l82 posted there are springs behind the pistons most times. Use the upper bleeders when you start to bleed the calipers. Most rear calipers have a plug on the lower outboard. mike...




Last edited by mds3013; Mar 9, 2013 at 04:34 PM.
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Old Mar 9, 2013 | 04:34 PM
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Many people stick a small block of wood between the pads to hold them apart. It gets pushed out the top of the caliper as it's slid into place over the rotor.

Rebuilders install three bleeders for their convenience, no need to open the lower one.

Stock calipers with stock pads and piston seals do not require any silicone of other goop to stop squealing or squeaking. The piston springs help in a minor way although this is not their purpose.
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Old Mar 9, 2013 | 04:49 PM
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i had read about the block of wood trick but I couldn't get my pads spread far enough open to even do that. I presume there was just a lot of pressure inside the caliper and cracking the bleeders relieved that enough for me to be able to get them pushed open far enough.

I'm not sure if my calipers have lip seals or orings. i bought them at auto zone. they do have ss inserts.
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Old Mar 9, 2013 | 11:58 PM
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Originally Posted by Mike Ward
Many people stick a small block of wood between the pads to hold them apart. It gets pushed out the top of the caliper as it's slid into place over the rotor.
The block of wood needs to be 1 1/4 inches. Two pieces of wood (one on each side of the pin) works even better.
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Old Mar 11, 2013 | 11:01 AM
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Any decent Auto Parts store should sell a Brake Shoe exspander. Its a small Scissor Jack. I have had mine for probably 30 years and have used it for every brake pad I have ever installed. You should have the Master Cylinder open to allow the Fluid to fill when the Pistions are pushed in.
You mentioned that the brake lines were not hooked up yet, if so and the lines were capped off the there would be no place for the Air to go when You pushed the Pistons in. By opening the Bleeders that gave the air someplace to go.
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Old Mar 11, 2013 | 12:30 PM
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Willcox has them.
http://willcoxcorvette.com/product_i...roducts_id=997



mds3013: PM sent.

Last edited by Easy Mike; Mar 11, 2013 at 12:35 PM.
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Old Mar 11, 2013 | 12:35 PM
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That didn't hurt anything and you are probably right that you were trying to compress the air in the caliper. I'm guessing there's a plastic plug in the hole the line connects to otherwise the air would have exited from that hole.

Many companies sell these U shaped brackets that you're supposed to use to install the calipers but I found them mostly useless.
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Old Mar 11, 2013 | 12:43 PM
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Originally Posted by Gale Banks 80'
You should have the Master Cylinder open to allow the Fluid to fill when the Pistions are pushed in.
No need at all to do this and it allows the possibility of dirt and moisture to enter.
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Old Mar 11, 2013 | 02:42 PM
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Thanks for the replies. i was just concerned as an afterthought, instead of as a forethought, that opening the bleeders might not have been a good idea. once i opened them it really wasn't hard at all to compress the pistons and slide the pads over the rotor.

Now then. After doing some more reading I am wondering if I am doing enough just replacing the calipers and the rubber hoses. Should I consider replacing all of the brake lines and the proportioning valve thingy? And maybe even the master cylinder? I replaced the calipers back in 99/2000 when i bought the car. It has been basically sitting in the garage for the last 4 or 5 years. The fluid in the master cylinder seems to be pretty dark. I think the lines are original and I'm afraid they are corroded and will cause problems with the new calipers.

Is replacing all the lines a doable job for a novice knucklebuster?

edit: my screen says no unread PMs fwiw.

Last edited by arklacat; Mar 11, 2013 at 02:45 PM.
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Old Mar 11, 2013 | 03:13 PM
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if your hard lines aren't severely corroded I wouldn't touch them.
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Old Mar 12, 2013 | 01:43 PM
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Originally Posted by geauxcat
Should I consider replacing all of the brake lines and the proportioning valve thingy? And maybe even the master cylinder? I replaced the calipers back in 99/2000 when i bought the car. It has been basically sitting in the garage for the last 4 or 5 years. The fluid in the master cylinder seems to be pretty dark. I think the lines are original and I'm afraid they are corroded and will cause problems with the new calipers.

Is replacing all the lines a doable job for a novice knucklebuster?
Originally Posted by qwank
if your hard lines aren't severely corroded I wouldn't touch them.
any other opinions? How would I go about finding out just how corroded they might be?
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Old Mar 12, 2013 | 07:49 PM
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Look inside the rear hard caliper lines for corrosion. Or run a pipe cleaner into one of them. May tell you a little about how much moisture has been absorbed by the DOT3 fluid in the past. Was the brake fluid clear and clean or dark and dirty? Outside corrosion is of course easy to see. mike...
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Old Mar 12, 2013 | 09:12 PM
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Originally Posted by geauxcat
any other opinions? How would I go about finding out just how corroded they might be?
Inspect them externally.
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Old Mar 13, 2013 | 09:57 PM
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Originally Posted by Mike Ward
No need at all to do this and it allows the possibility of dirt and moisture to enter.
Assuming that as the old Brakes Pads were worn, the Master Cylinder should of been properly topped off and maintained at the proper level. Then when new Pads were installed just where is all this extra Brake Fluid suposed to go? As far as allowing dirt and moisture in, well You control the dirt factor with your own house keeping. As far as moisture goe's, I believe its an old wives tale about only using a new un opened container of brake fluid due to water contamination. Brake Fluid comes in Plastic Containers, and You have the cap off for what, 30 seconds when you pour some in. I'd like to see how many brake shops don't buy there Fluid in bulk. Besides, brake fluid is something that should be changed as regular maintanace. Depending on the Vehicle it might need to be changed more often than the brake pads them selves.
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Old Mar 13, 2013 | 11:14 PM
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Originally Posted by Gale Banks 80'
Assuming that as the old Brakes Pads were worn, the Master Cylinder should of been properly topped off and maintained at the proper level.
That's actually a mistake. The M/C contains enough fluid to accommodate pad wear. No need to top it off and the extra fluid will overflow the reservoir when the pistons are pushed back at pad replacement.

Removing the cap has no effect on fluid returning to the reservoir.
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Old Mar 15, 2013 | 12:34 AM
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I service low master cylinders. Might just give you a pedal push or two in the event something bad happens to your brake system. That extra pedal push might be what saves your life. If full you do have to pump out some of the brake fluid prior to pushing in the calipers, or you can do the old rag around the cracked open master cylinder, but that is messy.
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