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Milling bit speed

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Old Mar 16, 2013 | 06:21 PM
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Default Milling bit speed

I have a tube that needs to be milled on the side. I have a small hole already drilled ( 5/32") and I need to make the outer end of the hole 1/4 in. about half way down the smaller hole.

I want to have a flat step inside the hole to fit a plastic 1/4 in. tube. I do not want the tube to go all the way the way through. As I remember the milling machines from high school they always seemed to run slow.

So I have the 1/4 in milling bit chucked in my drill press and want to enlargene the hole to about 1/2 way down the smaller hole already there so I can can have a flat rigde for the 1/4" tube to fit to so it doesn't go all the way through.

Anyone know if what speed the milling machine bit should be run at ?
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Old Mar 16, 2013 | 07:20 PM
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What material?
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Old Mar 16, 2013 | 07:21 PM
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A lot on unknowns here.

Lets say the material is normal cr-steel, something like 1020, lets say it's a 4 flute endmill, HSS.
A conservative rpm would be 1475-1550 on a mill. Since your on a drill-press, try about 1000-1200. Doesn't sound like much of a cut and the center is already gone
If it's a medium carbon steel (1045 ish) drop your speed down to 750 or so

If your not sure, start low and make sure it's actually cutting chips

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Old Mar 16, 2013 | 07:27 PM
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Originally Posted by Mooser
A lot on unknowns here.

Lets say the material is normal cr-steel, something like 1020, lets say it's a 4 flute endmill, HSS.
A conservative rpm would be 1475-1550 on a mill. Since your on a drill-press, try about 1000-1200. Doesn't sound like much of a cut and the center is already gone
If it's a medium carbon steel (1045 ish) drop your speed down to 750 or so

If your not sure, start low and make sure it's actually cutting chips

HIH
Mooser
you can't go wrong by setting it on the slow speed as long as its not chattering.
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Old Mar 16, 2013 | 07:45 PM
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I would not use a end mill in a drill press. You are going to have problems. Use a 1/4" drill and drill to depth then if you want a flat in the bottom of that hole grind the bottom of the drill to look like the bottom of the end mill and square up the bottom of the 1/4" hole with the flat bottom drill.
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Old Mar 16, 2013 | 08:19 PM
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Here you go. And as mentioned, you really shouldn't use a chuck for an end mill that big.

http://blog.cnccookbook.com/2010/09/...part-1-theory/

http://blog.cnccookbook.com/2010/09/...rt-2-practice/
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Old Mar 16, 2013 | 10:43 PM
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I'm going in 1/8 in. or so into mild steel, I think it will work, can't seem to find any flat bottom drills. I don't want to order one I know they are around, I want to do this tomorrow and only paid $4 for the bit.
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Old Mar 16, 2013 | 10:48 PM
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Originally Posted by chucks
I would not use a end mill in a drill press. You are going to have problems. Use a 1/4" drill and drill to depth then if you want a flat in the bottom of that hole grind the bottom of the drill to look like the bottom of the end mill and square up the bottom of the 1/4" hole with the flat bottom drill.
There is a hole right through 5/64" I want a 1/4" step to push a 1/4" tubing in and make a seal at the step
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Old Mar 16, 2013 | 10:52 PM
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Just go slow (try 750) and feed slow and watch for chips rather than rubbing or dust.
The center is cleared away and your hardly going to cut anything on that depth anyway.
The corners will likely chip as soon as the cutter touches but it'll get through a couple of hole.

Mooser
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Old Mar 16, 2013 | 10:55 PM
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Cutting fluid will really help.
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Old Mar 17, 2013 | 10:08 AM
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Thanks, I'll let you know how it turns out
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