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Old Jun 21, 2013 | 11:30 PM
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2023 C3 of the Year Finalist - Modified
Default head gasket

getting ready to put aluminum heads on. i would like to use the .015 thickness fel-pro gasket i think it has a rubber coating , will this work o.k? on the old gaskets we used copper coat, is anything like that necessary or advisable ? aluminum heads like to move around a bit so maybe a different gasket would be more durable. any input would relieve some worry.
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Old Jun 22, 2013 | 02:04 AM
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I would suggest using the gasket recommended buy the maker of your heads.
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Old Jun 22, 2013 | 10:14 AM
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Originally Posted by oldalaskaman
I would suggest using the gasket recommended buy the maker of your heads.
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Old Jun 22, 2013 | 04:15 PM
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Default Graphite.

Look for a thin gasket with graphite on at least the head surface. Graphite allows the aluminum to move around at different rate than the iron block. I don't know myself of a good but thin graphite gasket for the first gen blocks.
FTW i talked with Felpro over the phone years ago and they said the rubber coated gasket will work with aluminum heads but i have read of leaking gaskets right here on this forum.

Good luck,
cardo0
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Old Jun 22, 2013 | 10:33 PM
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I just watched power block on tv 2 day and they were building a 383 and used multi layerd head gaskets and they sprayed them with some gasket adhivesive
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Old Jun 23, 2013 | 01:09 AM
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the Felpro 1094 gaskets have a reputation for sealing well. I have heard that the trick with them is to get the mating surfaces as smooth as you can.

Scott
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Old Jun 23, 2013 | 07:54 AM
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i heard that too, wonder what a good method is to smooth out the deck in the car
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Old Jun 23, 2013 | 10:18 AM
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What I am planning to do, is use a piece of glass about 2" thick, and long and wide enough to cover the head mating surface, with 80 grit sandpaper, then finish up with 180 grit. A handful of grease in each cylinder and grease and rags in the lifter valley should keep the grit out of the engine. Some will get into the water jacket, but I can't think of any way around that. From my research, I have learned that 180 grit sandpaper will provide the optimum finish for using the 1094 gaskets. I'm having the heads milled, and I will instruct the machine shop to mill them in such a way that they also have the proper finish. I know, the "sanding the deck in the car" thing sounds pretty wacky, but I don't see why it wouldn't work.

Scott
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Old Jun 23, 2013 | 11:04 AM
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I have used shaving creme to keep shavings out. And a shop vac to remove. From the water jacket
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Old Jun 23, 2013 | 11:27 AM
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Wow!! That's a great idea!!

Scott
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Old Jun 23, 2013 | 11:34 AM
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Originally Posted by scottyp99
What I am planning to do, is use a piece of glass about 2" thick, and long and wide enough to cover the head mating surface, with 80 grit sandpaper, then finish up with 180 grit. A handful of grease in each cylinder and grease and rags in the lifter valley should keep the grit out of the engine. Some will get into the water jacket, but I can't think of any way around that. From my research, I have learned that 180 grit sandpaper will provide the optimum finish for using the 1094 gaskets. I'm having the heads milled, and I will instruct the machine shop to mill them in such a way that they also have the proper finish. I know, the "sanding the deck in the car" thing sounds pretty wacky, but I don't see why it wouldn't work.

Scott
Not wacky at all. When I worked for Harley Davidson, that was a common trick for truing up rocker boxes. (somewhat of a very heavy duty valve cover)
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Old Jun 23, 2013 | 11:56 AM
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Very important...
Know what your piston deck height is. If the piston deck height is, for example only .005" down in the hole, usage of the thin .016" FelPro gasket will create insufficient piston to head clearance! The clearance should be .035" minimum (deck height plus gasket thickness). For example, with a stock deck height of .025, usage of a stock steel shim gasket at .015" gave a clearance of .040". Also, don't use a gasket too thick, as the quench height (piston-to-head) should be .035 to .050" for creating turbulence to improve knock resistance.
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Old Jun 23, 2013 | 01:41 PM
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I used the .015 on my AFR aluminum heads.....sanded the block in the car. I have no issues, and up to 1000 miles so far.
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Old Jun 23, 2013 | 01:48 PM
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Originally Posted by DucatiDon
I used the .015 on my AFR aluminum heads.....sanded the block in the car. I have no issues, and up to 1000 miles so far.
Did you use a large, flat backing for the sandpaper, in order to ensure flatness? Or did you just sand for surface finish? Also, I've been wondering if some sort of lubrication should be used for the sand paper.

Scott
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Old Jun 24, 2013 | 12:22 AM
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Used the 1094 Fel Pro on my L48 with Edelbrock heads.Wanted the best quench and highest CR I could get.No issues in six months.Installed a Crane 119821 billet hyd roller cam.Nice power upgrade with the changes...As mention check your piston deck height.Mine was stock at .025 and with the .015 gasket, quench will be .040.
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