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getting ready to put aluminum heads on. i would like to use the .015 thickness fel-pro gasket i think it has a rubber coating , will this work o.k? on the old gaskets we used copper coat, is anything like that necessary or advisable ? aluminum heads like to move around a bit so maybe a different gasket would be more durable. any input would relieve some worry.
From: Las Vegas - Just stop perpetuating myths please.
Graphite.
Look for a thin gasket with graphite on at least the head surface. Graphite allows the aluminum to move around at different rate than the iron block. I don't know myself of a good but thin graphite gasket for the first gen blocks.
FTW i talked with Felpro over the phone years ago and they said the rubber coated gasket will work with aluminum heads but i have read of leaking gaskets right here on this forum.
I just watched power block on tv 2 day and they were building a 383 and used multi layerd head gaskets and they sprayed them with some gasket adhivesive
What I am planning to do, is use a piece of glass about 2" thick, and long and wide enough to cover the head mating surface, with 80 grit sandpaper, then finish up with 180 grit. A handful of grease in each cylinder and grease and rags in the lifter valley should keep the grit out of the engine. Some will get into the water jacket, but I can't think of any way around that. From my research, I have learned that 180 grit sandpaper will provide the optimum finish for using the 1094 gaskets. I'm having the heads milled, and I will instruct the machine shop to mill them in such a way that they also have the proper finish. I know, the "sanding the deck in the car" thing sounds pretty wacky, but I don't see why it wouldn't work.
What I am planning to do, is use a piece of glass about 2" thick, and long and wide enough to cover the head mating surface, with 80 grit sandpaper, then finish up with 180 grit. A handful of grease in each cylinder and grease and rags in the lifter valley should keep the grit out of the engine. Some will get into the water jacket, but I can't think of any way around that. From my research, I have learned that 180 grit sandpaper will provide the optimum finish for using the 1094 gaskets. I'm having the heads milled, and I will instruct the machine shop to mill them in such a way that they also have the proper finish. I know, the "sanding the deck in the car" thing sounds pretty wacky, but I don't see why it wouldn't work.
Scott
Not wacky at all. When I worked for Harley Davidson, that was a common trick for truing up rocker boxes. (somewhat of a very heavy duty valve cover)
Very important...
Know what your piston deck height is. If the piston deck height is, for example only .005" down in the hole, usage of the thin .016" FelPro gasket will create insufficient piston to head clearance! The clearance should be .035" minimum (deck height plus gasket thickness). For example, with a stock deck height of .025, usage of a stock steel shim gasket at .015" gave a clearance of .040". Also, don't use a gasket too thick, as the quench height (piston-to-head) should be .035 to .050" for creating turbulence to improve knock resistance.
I used the .015 on my AFR aluminum heads.....sanded the block in the car. I have no issues, and up to 1000 miles so far.
Did you use a large, flat backing for the sandpaper, in order to ensure flatness? Or did you just sand for surface finish? Also, I've been wondering if some sort of lubrication should be used for the sand paper.
Used the 1094 Fel Pro on my L48 with Edelbrock heads.Wanted the best quench and highest CR I could get.No issues in six months.Installed a Crane 119821 billet hyd roller cam.Nice power upgrade with the changes...As mention check your piston deck height.Mine was stock at .025 and with the .015 gasket, quench will be .040.