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Blower Motor
I think we should just check to see if and where you have voltage.
I am starting at the obvious. Turn ignition switch on and have the console control switch set to heat, and fan speed on low.
1. Check the fuse upper right position. Visual and ohm meter check across the fuse. Fuse OK go to 2. Looking for shorts we will get into that if the fuse keeps popping.
2. Go to the blower resistor and see if voltage is on the brown wire. It is the wire closest to you. Do you have about 11volts? Yes? go to 3.
3. Test the voltage the large red wire on the bottom connector. It should be in the lower left position. It should be about 12v. Yes? Go to 4.
4. Next check the upper connector left position. It should be orange or pick. Turn the fan on high and the relay should activate giving you about 12v at that terminal.
Well let me know how far you have got? Step 1, 2, 3 or 4. We can go from there.
brown wire was closer to 12 v, but had voltage every step
also noticed i blew my courtesy light fuse= 1 problem solved
OK! I think we are getting some where. Key on, control sw on heat and fan on first lo, next med lo, next med hi the blue wire should have voltage on all 3. Yes or no? If no on any it could be the blower resistors.
If yes the Purple wire should have voltage? On the high speed blower relay. Yes or no? Fan on high purple wire should have voltage. Yes or no?
If any of these are no it looks like it is the high speed relay.
You can bench check the relay. With no power to the relay you should have continuity between the contacts for the blue and purple contacts. Yes or no? Power the relay on the 2 top contacts ground on the black wire contact and 12v on the other. You should hear a click? Now see if you have continuity between the contacts for the red and purple wire. Yes or no? If all are yes the relay is good. You can try to take the relay apart and see if you can make it work.
ok blue has voltage on all 3 purple has voltage all the way upto blower motor connector
was freezing in my driveway , will attack the rest tomarrow
If the purple wire has power to the connector. This is the wire that powers the motor. The purple wire is fed by the blue wire. The relay contacts between the blue and the purple wire are normally closed. So no power to the relay is require to operate the fan at lower speeds. So the motor should have voltage. Check the motor end of the wire for voltage. It should have 12v and be running at all lower speeds. Have the fan switch set on the speed just below high. Power at the motor? Yes or no?
Motor running? Yes or no?
The relay is only for high speed and the top connector does not need to be connected for this test.
ok looks like im not out of the woods yet, looks like when i grounded the black wire on blower motor it was spinning in reverse, i grounded the purple connector and it spins much faster and does not squeel.... so is it pulling power from something else thats grounded from block? are both lines charged? getting no voltage testing between black and purple connectors ,that connect to blower motor, with voltmeter
I see you discovered Willcox's repair help pages. If the motor is running in reverse then the polarity is incorrect. You probably already knew that. You can lubricate the motor. I use Zoom Spout electric motor oil. Access to rear bearing can be achieved by removing the winding cooling tube. I disassembled my original and cleaned it up internally. Second pic. is just before removal after 34 yrs. service. mike...
ok looks like im not out of the woods yet, looks like when i grounded the black wire on blower motor it was spinning in reverse, i grounded the purple connector and it spins much faster and does not squeel.... so is it pulling power from something else thats grounded from block? are both lines charged? getting no voltage testing between black and purple connectors ,that connect to blower motor, with voltmeter
The purple wire is the 12v feed to the motor always. Black is always ground on the motor. I do not see how you can reverse polarity unless the wires are wrong at the relay connector. With key on, selector switch on heat, fan speed on lo, ml, mh you are feeding through the blue wire through the purple. Hi on the fan switches on the relay and you are now using the red wire through the relay to the purple. That is straight 12v not through the resistors. At any speed you should have some voltage on the purple wire at the motor. The ground at the motor is coming from the contact at the relay, black wire and this could be the location of a weak ground. But any good ground will work.
Do you know if the relay is working? I would check that all the connections at the resistors , relay connectors and motor are clean and tight. You might have been on the right track when you said you may have hit a loose wire.
Last edited by Frank_Nesta; Jan 10, 2014 at 12:56 PM.
Reason: More thinking!
The reason I asked about the wiper motor is that, there is a black ground wire near the starter that people mistakenly hook up to the large starter terminal with the battery cable. This sends power into the ground wire which is supposed to ground the blower motor as well as the wiper motor. Check between your blower motor ground wire and the engine block to see it there is power there.
75 you were right, the ground for blower motor was on charged line to starter, now i know why wipers has their own ground, now multi meter does show current(about 8v on any speed setting) between the 2 connectors for blower motor, not quite the juice i need to turn the motor but progress none the less.
the red wire to relay still reads 12.3 v, so im loosing some along the way.
The red wire is for high or Max AC. The blue wire is the output from the resistors depending on fan speed and the voltage will be different according to fan speed. You can always give the fan blower a separate ground.
2. Go to the blower resistor and see if voltage is on the brown wire. It is the wire closest to you. Do you have about 11volts? Yes
3. Test the voltage the large red wire on the bottom connector. It should be in the lower left position. It should be about 12v. Yes Go to 4.
4. Next check the upper connector left position. It should be orange or pick. Turn the fan on high and the relay should activate giving you about 12v at that terminal.
it runs well if i connect red to moter, and use the normal black as ground, though the relay doesn't make the click when i switch to high fan, but does when i bench test it, , looked inside relay and it doesnt look corroded or shorted anywhere,
but definatly getting about 8-9 volts to motor, it doesn't spin, do i need more voltage or a new blower motor?
Billy, when you put 12v direct to the blower it ran. When you have less voltage it does not run. My guess is that the motor from the screeching sound it needs cleaning and lubing. it is 36 years old. If that does not help. A new motor. Keep us posted.