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Rear suspension help!(rust!!)

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Old Jul 18, 2002 | 03:29 AM
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Default Rear suspension help!(rust!!)

I've actually been fighting this crabbing problem on my vette for awhile now, and finally I just decided to replace the whole rear suspension and take it in for a good alignment. However, when I got to my passenger side and started to disassemble the rear, the Shock Mount with the strut rod is SOOOOO badly rusted, I can't get the thing out of the strut rod. I swung on that thing with a 10lbs. sledge hammer and did nothing more than ruin the mount. So now I'm afraid that I will mushroom it out if I swing at it anymore. I was wondering if any of you guys have any suggestions about how to get this off w/o pulling the whole trailing arm, etc. off and using a hydraulic press. I have a couple of idea's I'm going to employ tomorrow, but I'm not very optimisic. Below is a pic of the shock mount as it sits now. Thanks in advance!




El Seano
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Old Jul 18, 2002 | 03:48 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

Soak with penetrating oil for atleast 12 hours, then screw a nut or something over the threaded shank and hammer on it and on the surrounding ares to help free it.

Good Luck
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Old Jul 18, 2002 | 04:07 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

I'm not sure if there is a rubber bushing there or not, but if there isn't one, hit the mount with a torch and let it cool down again a couple times. Even a small propane torch would work fine. then soak it with a good rust eating oil a couple times a day for a couple days. And never pound on the threaded end of a bolt directly, put a nut on the end (to cover the threads) and pound on that.
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Old Jul 18, 2002 | 04:14 AM
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Default Re: Rear suspension help!(rust!!) (gerry c)

except the propane torch which might not be enough, oxy/acetylene torch with a neutral flame works better. :cheers:
Paul
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Old Jul 18, 2002 | 05:40 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

Man...I just did this last week...I used about a gallon of penetrating oil and a weeks worth of coming out, soaking the bolt, banging away at it until finally after 6 days it came free...totally ruined the piece though. I had flipped the castle nut around on the bolt and used it to bang on and compeletly flattened it, mushroomed the bolt and stripped the rest. I had to grind the bolt down to bang it through the hole with a punch before it would come out...I do reccomend buying new ones though, especially if your re doing you entire rear suspension. I was a little bummed about paying 100 bucks for 2 shock mounts, but their so nice and shiny it made it worthwhile :D

Good Luck


Jason
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Old Jul 18, 2002 | 05:56 AM
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Default Re: Rear suspension help!(rust!!)

Thanks for all the advice, I'm glad to know I'm not the only one that had to go through this :) Actually, I did put the nut back on the end, it just tore the threads out of the bolt and nut. Its like it's welded in there. I haven't budged it yet! I figured since I already need 1, might as well buy them both. I'll keep pounding on it, and when my order shows up at my door hopefully it'll be off. Thanks guys.

El Seano
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Old Jul 18, 2002 | 06:55 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

There is a product called "Kroil" . It is the best stuuf around for penetrating rusty parts.
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Old Jul 18, 2002 | 07:26 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

i had the same problem last winter but i ended up busting the rear bearing assemblie which cost me 500 bucks so be careful.i thought later that if i took a sawzaw and cut the shock mount on both sides of the strut rod and pulled it out of the assemblie it would have been cheaper then i could have used a tie rod puller to press the remaining part out of the strut rod.i think thats what i will try when i do the other side :smash:
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Old Jul 18, 2002 | 09:13 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

the bolt gets rusted into the metal sleeve in the strut rod... the quickest way to get the bolt out is to heat the @#$% out of it and pry the bolt out when the entire assembly gets red hot.
get the garden hose out and put out the small fire from the rubber bushing.. heat it up two or three times and the rubber will be burnt out.
BE CAREFUL!! this is the quickest, but not necessarily the safest


[Modified by tictocdok, 8:14 AM 7/18/2002]
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Old Jul 18, 2002 | 09:22 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

Just slide a sawzall down each side of the strut, done....no sense fighting it...
and upon reassemble, coat the inside of the sleeve and the crazy bolt shank with RTV, and then next time it comes apart with ease....

GENE :D
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Old Jul 18, 2002 | 10:01 AM
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Default Re: Rear suspension help!(rust!!) (mrvette)

hey if your replacing the whole rear suspension as you say, then DONT EVEN UNDO THAT JOINT!! :lol: :lol: :lol:

undo the other side of the strut rod and take the trailing arm out...

once out, im sure youll think of many ways to get them separated.

FIRE FIRE FIIIIIIIIIIIIIIIIIIIIIIIIRRRRREEEEE

use an oxy acetylene torch and melt it all into a big blob!!

ohhh yaaeeeeaaahhh

fire fire fiiiireeeee :reddevil :reddevil :reddevil :reddevil
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Old Jul 18, 2002 | 10:38 AM
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Default Re: Rear suspension help!(rust!!) (daily_driver)

There is a tool to help with that job - you can get one from most of the suppliers or can make one yourself. Get another bolt (same diameter and thread as the mount) and nut. Screw the nut half-way onto the shock mount thread and the purchased bolt into the other end of the nut. Tighten well. Effectively you'll be using the nut to hold the two bolts end-to-end and when you whack the new bolt, the force will be transferred through the end of the bolt, not the threads.

If the threads are too badly gone, I'd try heat. Be careful though as there's gasoline back there... And soak the heck out of it with a good penetrating oil (I use PB Blaster).

good luck!
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Old Jul 18, 2002 | 01:24 PM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

What worked for me is to heat up the outer parts (strut and trailing arm mounts and then drip COLD water on just the shock mount and bang on it without hurting the threads. Repeat this a few times. The idea here is by cooling the shock mount it will contract faster than the outer parts allowing it to break free. Good luck.
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Old Jul 18, 2002 | 05:44 PM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

Heat, penetrating fluid are good, however, just pounding on it won't always do the job.

The problem is the hub assembly is too "springy". The arm simply absorbs the shock of the hammer.

You need to place a large, solid object on the opposite side of the arm.
Like an anvil or a 10lb sledge hammer.

A couple of cracks with a large machine hammer and it will pop right out.
I never saw one that didn't let go.

You just can't provide enough "shock" to break it loose, unless you use
the anvil or sledge hammer on the opposite side of the arm. :smash:
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Old Jul 18, 2002 | 05:48 PM
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Default Re: Rear suspension help!(rust!!) (Barry's70LT1)

Heat, penetrating fluid are good, however, just pounding on it won't always do the job.

The problem is the hub assembly is too "springy". The arm simply absorbs the shock of the hammer.

You need to place a large, solid object on the opposite side of the arm.
Like an anvil or a 10lb sledge hammer.

A couple of cracks with a large machine hammer and it will pop right out.
I never saw one that didn't let go.

You just can't provide enough "shock" to break it loose, unless you use
the anvil or sledge hammer on the opposite side of the arm. :smash:
:yesnod:
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Old Jul 18, 2002 | 06:14 PM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

FYI- Bairs sells reconditioned shock mounts for $25 each and they are as good as new.
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Old Jul 18, 2002 | 07:28 PM
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Default Re: Rear suspension help!(rust!!) (R. Bruno)

When we did my rear suspension about a year ago we had to cut mine off the car and completely replace the whole thing... But it sure rides nice now:)
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Old Jul 18, 2002 | 10:35 PM
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Default Re: Rear suspension help!(rust!!) (SharkByte)

There's a trick for breaking stuck bolts by heating up the bolt and then melting wax onto it. It's suppose to allow the wax to be drawn into the treads of the bolts to lubricate it and help it break free. I've never tried it, but maybe it could have some use here :confused: .

Good luck & be patience :cheers: .
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Old Jul 18, 2002 | 10:50 PM
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Default Re: Rear suspension help!(rust!!) (SmokedTires)

As soon as you heat that bolt, there's going to be melted rubber everywhere. My brother-in-law and I did it. Phew.

At that point, just smack. It'll pop right out.

BTW, don't touch that bolt for awhile :eek:
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Old Jul 19, 2002 | 12:37 AM
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Default Re: Rear suspension help!(rust!!) (ElSeano80)

Thanks for all the help everyone. I finally got it off today. Took a bit of doing, but after some rust eater and the trusty sledge hammer it finally popped out. Of course, this was after we cut the end off it, it had mushroomed out a bit. I didn't know anyone with a gas welder, so this was actually done without any heating at all. Now it's time to actually assemble the car back together :) Thanks again everyone.

El Seano

-1980 L48 Vette
-1993 Z28 M6
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