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OK, I have a brand new GM rag joint and a freshly refurbished steering gear. Here's my problem. The rag joint doesn't want to go onto the shaft... it's really, really tight. Any tips for getting this puppy installed?
I've been thinking of replacing my rag joint as well, after reading an article in a recent corvette fever magazine. It was maybe 3 or 4 months ago and they had a detailed description of how to replace it and what to do with rag joints that were stubborn. Maybe someone else on the forum can help with info on the issue.
First of all make sure that you have the correct flexible coupling for the correct gear. Your gear should have a 3/4 diameter input shaft with about 25 actual serrations on a theoretical 30 base. There should be a circular groove around the middle of the serrations for the flexible coupling pinch bolt and a flat machined on the shaft.
Your flexible coupling should be GM part number 7818568. It should be the same 3/4 flange with 15 actual serrations on that same 30 base. It should have a matching flat perpendicular to the pinch bolt.
The reason I am going to these lengths to explain the shape of the 1969 through 1982 gear input shaft and the appropriate flexible coupling is that from 1963 and up until early 1969 there was not a flat on the gear or coupling. A coupling with a flat will not attach to a input shaft without a flat.
Assuming you have the correct parts, you should be able to take a large screwdriver and force it into the pinch bolt slot. You should only have to "spring" the flange open a very small amount to make it slip easily onto the gear shaft.
The reason I am going to these lengths to explain the shape of the 1969 through 1982 gear input shaft and the appropriate flexible coupling is that from 1963 and up until early 1969 there was not a flat on the gear or coupling. A coupling with a flat will not attach to a input shaft without a flat.
Hmmm. I think I know what the problem is. The guy that rebuilt the box used the earlier style shaft, without the flat. I know that it originally had a flat, because I still have the pieces of the coupling and the original one had a flat. Thanks Jim!