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1981 new E4ME carb horrible idle

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Old Jun 27, 2014 | 11:08 PM
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Default 1981 new E4ME carb horrible idle

Instead of rebuilding the original carb, I got a reman unit from I5 auto; installed it, new gasket, new filter. All stock, CCC system intact and operating properly, no CEL light after start up. Unplugging the dist 4 wire plug gives me a light so I now all is well there.

Idle is horrible after warm up....lumpy, surging. Holding my hand strategically over the choke plate after warm up I can make it idle smooth, so one would think it has a vacuum leak (running lean at idle); I pull each vac line individually, and cap the inlet with the correct rubber cap, and no change at all. The old carb runs better!

Getting ready to spray the shafts with ether to see if the re builder messed up a shaft seal / bushing, any other ideas to try?

Thanks.
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Old Jun 28, 2014 | 08:42 AM
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It does sound like a vacuum leak. You might try spraying your solvent at the base of the carb to see if the idle changes.

Are all of the million odd rubber hoses in good shape and hooked up correctly?
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Old Jun 28, 2014 | 12:10 PM
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Thanks.

I pulled the carb off, tightened all the intake manifold bolts, tightened all the carb torx screws (they were loose!), cleaned the mating surfaces, reinstalled the carb. Checked all the hoses, their locations, it seems better now, but not silky smooth. Closing the choke plate a bit smooths it right out. Repeated pulling every vac line one by one and capping the inlet, none of them made any difference in the rpm or consistency.

Obviously lean at idle, will turning the idle screws out richen it up and help? Presently at 2 turns out from seat.
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Old Jun 28, 2014 | 10:15 PM
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If everything is working properly, I don't think you should have to touch the idle screws. The carb should self adjust if it's running lean. That's what the CCC is for.

What is your RPM at idle?
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Old Jun 29, 2014 | 10:29 PM
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Originally Posted by CA-Legal-Vette
If everything is working properly, I don't think you should have to touch the idle screws. The carb should self adjust if it's running lean. That's what the CCC is for.

What is your RPM at idle?
850 in park.
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Old Jun 29, 2014 | 11:51 PM
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Originally Posted by maxmachz
850 in park.
My manuals are still boxed up do I can't check for sure, but 850 sounds like its right in the middle of the range. I don't think tinkering with the mixture screws will improve your idle ( unless the screws are uneven).

Are you sure that all of your plugs and wires are good?

How does it run at partial throttle?

How about at WOT?
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Old Jun 30, 2014 | 01:41 AM
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Originally Posted by maxmachz
Instead of rebuilding the original carb, I got a reman unit from I5 auto; installed it, new gasket, new filter. All stock, CCC system intact and operating properly, no CEL light after start up. Unplugging the dist 4 wire plug gives me a light so I now all is well there.

Idle is horrible after warm up....lumpy, surging. Holding my hand strategically over the choke plate after warm up I can make it idle smooth, so one would think it has a vacuum leak (running lean at idle); I pull each vac line individually, and cap the inlet with the correct rubber cap, and no change at all. The old carb runs better!

Getting ready to spray the shafts with ether to see if the re builder messed up a shaft seal / bushing, any other ideas to try?

Thanks.
I think the best bet would have been to rebuild the carb. Lots of places are offering rebuilt carbs and they are a combination of different years and parts to get them whole. Not every rochester can be interchanged with every year. Do you have the tools to make sure all of your settings are proper? I would double check your rich and lean stops, fast and slow idle screws, air/fuel mixture screws and MC Solenoid setting. What is your TPS voltage at? There are a ton of settings to get right before that carb purrs. I'd be suspect of the reman...
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Old Jun 30, 2014 | 08:54 AM
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Can you share a pic of the idle air bleed? That's if they didn't replace the cover.

If properly set up they are usually only a couple threads down the hole. It's possible the didn't replace, or cut the o-rings.
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Old Jun 30, 2014 | 09:05 PM
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I believe your mixture screws are off. I recently rebuilt my E4ME if I remember correctly the Mixture screws set up was 3 to 4 turns out from seated. Just make sure you know where they are now and turn them out, you can always put them back if it doesn't help.
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Old Jun 30, 2014 | 10:59 PM
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I have the shop manual; it runs well every where else, just the rough idle. Will check the mixture screws again. No cover over the idle air bleed. TPS adjustment screw cover in place.

Will start from scratch on the carb, get the dwell meter out and see where I can get.

Thanks for the pointers, will report back.
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Old Jul 1, 2014 | 10:31 AM
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Interested to hear about your progress as I just replaced my carburetor with a rebuilt one from Mountain Man. I also had to make adjustments on choke, fast idle and then the mixture screw. I used the dwell and have it at approximately 31 degrees. Car idles ok at around 700 (850) in park. However, it is not a silk smooth idle (consistently). When the air conditioning is on, the idle goes up to about 800 and it is very smooth. I also changed the plugs and the wires are relatively new as well. I haven't check to see if the rich and lean screws are even, so that is next. Any other comments or recommendations would be greatly appreciated.
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Old Jul 1, 2014 | 10:32 AM
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Originally Posted by maxmachz
I have the shop manual; it runs well every where else, just the rough idle. Will check the mixture screws again. No cover over the idle air bleed. TPS adjustment screw cover in place.

Will start from scratch on the carb, get the dwell meter out and see where I can get.

Thanks for the pointers, will report back.
I worked on these for years back in the 80"s. This computer control system was a prototype at best. GM set these up to run slightly lean at idle for emissions. Rebuilding the original carb would have been the best move but lets fix the one you have. The number of turns the mixture screws are out is not as important as a balanced mixture. The trans should be in drive while adjusting. With the mixture screws out two turns slowly back each one out 1/4 turn at a time but no more than one full turn. The air bleed on top is a very fine adjustment and only use it to get that last twitch out of the idle. Remember to leave it a touch lean. Don't forget to make these adjustments with the trans in drive, it will actually run a touch leaner in park.
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Old Jul 3, 2014 | 10:26 PM
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OK.

Started over. Spec on the idle screws is 3 and 1/3 out from seat. Did that. They were at 2 turns. Got the dwell at 30 degrees in drive by adjusting the idle air bleed, it was WAY off. Re set the timing and idle, re adjusted the fast idle solenoid.

Much better....could still fine tune a bit more, but it is a whole new world now at idle and runs just great. No stumble coming down to a stop, no hesitation off idle accelerating.

Happy day, now to figure out the small vibration I have at 45 mph......
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