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I had to take my Muncie apart after a front bearing retainer bolt stripped. Found another which looks it was damaged during a previous repair. While removing the parts in preparation to install some helicoils I noted the counter gear shaft can be pushed out by hand, no real resistance. From what I've read this is a common source of oil leaks and may cause the counter gear to not deeply engage with the gear set. Any opinions on this? It seems I have two options. Look for someone to fix the current case or buy a replacement. I've heard of some having an 'O' ring installed to take care of the leak. This may work but doesn't address the alignment issues I hear about if the hole is egg shaped now. Installing a bushing seems to be a better approach though I don't know of any local shops who could do this. Last option is a new case from Autogear. Has anybody had experience with the Autogear case? Does the added length cause any installation problems in a Corvette? Will the other castings bolt on to this case? Tail housing, center bearing, and side cover? I recall the Autogear case takes a different input bearing.
Posted the same on the NCRS web site, looking for opinions. I need to make a repair ASAP.
I was in the same boat with my Muncie. You can send the case to a couple different places that will install a bushing to true the hole position and size. The only way to fix it IMO. The cost for that was about $70-100 IIRC.
I was going with the Autogear supercase but found a different trans instead. My understanding a couple years ago was the supercase worked with all the Muncie components. They had midplate, tailhousing, side cover upgrades as well as a front sealed bearing, but were not necessary to use them. Call Autogear and check on current design. Given the choice between bushing an old case for $100 with stripped holes, prone to cracked ears, etc. vs. a $225 supercse, my choice would be the case upgrade. But that obviously wouldn't be a numbers matching item.
I was in the same boat with my Muncie. You can send the case to a couple different places that will install a bushing to true the hole position and size. The only way to fix it IMO. The cost for that was about $70-100 IIRC.
I was going with the Autogear supercase but found a different trans instead. My understanding a couple years ago was the supercase worked with all the Muncie components. They had midplate, tailhousing, side cover upgrades as well as a front sealed bearing, but were not necessary to use them. Call Autogear and check on current design. Given the choice between bushing an old case for $100 with stripped holes, prone to cracked ears, etc. vs. a $225 supercse, my choice would be the case upgrade. But that obviously wouldn't be a numbers matching item.
Thanks for the input. The point of the whole exercise is to get the clutch working properly and resolve oil leaks from the transmission. It seems I need to either have a bushing installed in the case or get a new case. Having a bushing installed may take more time than I have unless there's a shop in CT or MA who can handle this. Then there's the matter of installing at least 4 heli-coils for the bearing retainer, maybe more once I inspect all holes.
There are 7/8" dia countershaft Supercases and 1" dia countershaft Supercases (same casting). The kit (18-410-001 or -002) includes a SEALED 307 front ball bearing, a gasket set, and "zero-leak" o-ringed fill and drain plugs.
When repairing the case, have your machinist verify that his repair will restore the parallelism between the mainshaft and countershaft centerlines. Good luck!