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Borgeson steering upgrade

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Old Feb 15, 2015 | 11:46 AM
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Default Borgeson steering upgrade

I am going to start in on a Borgeson steering upgrade on my '77. The instructions that come with the kit and also on their website are not illustrated, I remember seeing somewhere a detailed set of instructions with photos, but I can't find it anywhere. Does anyone know where it might be?
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Old Feb 15, 2015 | 12:05 PM
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Ahh I think I found it: http://tinyurl.com/mk9l635

But another question, after doing this does the front end need to be re-aligned?
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Old Feb 15, 2015 | 12:50 PM
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Originally Posted by Jim__H
Ahh I think I found it: http://tinyurl.com/mk9l635

But another question, after doing this does the front end need to be re-aligned?
You're not messing with the tie rod ends or the upper control arm shims so you shouldnt need to realign it. You need to make sure your front wheels are straight and your steering wheel is centered. You may have to grind another plat spot on your steering shaft for the new rag joint. Rotate the Borgeson steering box input shaft from lock to lock and count the number of turns and divide that by two and set the input shaft to exact center. When you thread on the new end for the center link be sure to to line that up with the pitman arm and you should be good to go. I did this mod and i love it. You will cruise down the highway with your elbow hanging over the door while just barely holding onto the steering wheel with a couple of fingers and a smile on your face.
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Old Feb 15, 2015 | 01:08 PM
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Originally Posted by Jim__H
Ahh I think I found it: http://tinyurl.com/mk9l635

But another question, after doing this does the front end need to be re-aligned?
The link that replaces the power valve may end up changing the center point of the center link. This will require a re-alignment. Mine ended up a few degrees off.

It won't affect how the car tracks, but your steering wheel will no longer be straight and your box won't be at the center point of the shaft when going straight. So if that happens to you as well, yes, you'll need a realignment to basically shift both tie rods equally in the direction the center link was off.

I'm sure if you did some good measurements you could avoid it.

Luckily, it will only impact toe settings and most shops can do this without blinking.
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Old Feb 15, 2015 | 02:10 PM
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Thanks guys
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Old Feb 16, 2015 | 02:53 AM
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Just a heads up, first I am happy with the Borgeson steering box but last week my alternator belt came apart taking the A/C and power steering belt with it. Yes it made a bang but the worst part is there is no steering when the pump is out of action. Fortunately it happened 200 meters from home and with the car moving I could barley steer it. Now when the car is not rolling there is no steering it. The stock system and even with a rack you can steer even if the power is out.

Just keep that in mind.

Last edited by Bangkok Dean; Feb 19, 2015 at 02:20 AM.
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Old Feb 16, 2015 | 08:56 AM
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I'm just finishing up the installation on the Borgeson in my '80. I'm planning on getting an alignment done simply because the instructions state that it should be done once the new system is in place.
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Old Feb 16, 2015 | 10:51 AM
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Originally Posted by Bangkok Dean
Just a heads up, first I am happy with the Borgeson steering box but last week my alternator belt cam apart taking the A/C and power steering belt with it. Yes it made a bang but the worst part is there is no steering when the pump is out of action. Fortunately it happened 200 meters from home and with the car moving I could barley steer it. Now when the car is not rolling there is no steering it. The stock system and even with a rack you can steer even if the power is out.

Just keep that in mind.
So you can't turn your wheels at all when the engine is not running? That doesn't sound right, could something else be going on?


Samdjr74: right you are it does say that at the end of the instruction page, dohh!

Last edited by Jim__H; Feb 16, 2015 at 10:56 AM.
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Old Feb 16, 2015 | 10:20 PM
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So, yeah that Pittman arm does not give up without a fight.

When it finally gave I wasn't sure whether it was that or I stripped the threads on the puller.
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Old Feb 17, 2015 | 09:55 AM
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Didn't it say in the instructions to change the Caster to a -5 degrees, or was that a plus? Yes, it will wear the tires faster, But man does it handle in the curves. Love the new feeling, of the Borg. ( old non power trucks were almost impossible to turn, when they were not moving, back in the forties & fifties.) I hate to be able to remember that far back. LOL Gene
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Old Feb 17, 2015 | 10:43 AM
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Originally Posted by doctorgene
Didn't it say in the instructions to change the Caster to a -5 degrees, or was that a plus? Yes, it will wear the tires faster, But man does it handle in the curves. Love the new feeling, of the Borg. ( old non power trucks were almost impossible to turn, when they were not moving, back in the forties & fifties.) I hate to be able to remember that far back. LOL Gene
Here is the last line from the 999032 instruction sheet:

It is recommended to get a complete alignment. We recommend increasing caster to 3-4 degrees positive.
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Old Feb 19, 2015 | 02:28 AM
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Originally Posted by Jim__H
So you can't turn your wheels at all when the engine is not running? That doesn't sound right, could something else be going on?
Like I said if the car is rolling you can manhandle it but stopped it is like it is locked up. Where the stock system or a rack and pinion you are able to turn the wheel when stopped.Note I have 255/45/18 front tires.

Maybe someone could try turning the wheel with the motor off and see if they can turn the wheel in the stationary position?

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Old Feb 19, 2015 | 09:43 AM
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Originally Posted by Bangkok Dean
Like I said if the car is rolling you can manhandle it but stopped it is like it is locked up. Where the stock system or a rack and pinion you are able to turn the wheel when stopped.Note I have 255/45/18 front tires.

Maybe someone could try turning the wheel with the motor off and see if they can turn the wheel in the stationary position?

I can turn mine without the motor running as long as the key is on and the steering column is not locked.
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Old Feb 19, 2015 | 10:55 AM
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Originally Posted by Bangkok Dean
Like I said if the car is rolling you can manhandle it but stopped it is like it is locked up. Where the stock system or a rack and pinion you are able to turn the wheel when stopped.Note I have 255/45/18 front tires.

Maybe someone could try turning the wheel with the motor off and see if they can turn the wheel in the stationary position?

My car won't be back together for at least several months so can't use me for comparison. All I can think of is the obvious, align wheels - probably should take the recommendation from Borgeson on the caster, check all the ball pins, lube everything, check for anything hanging up. The wide tires probably do have an effect...
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Old Feb 19, 2015 | 01:09 PM
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I remember my stock system being a bear to turn when the engine was off. The Borg box feels pretty similar.

The Borg Box will naturally be a bit heavier because there's less gear advantage between the box and the linkage. You're going from 16:1 to 12.7:1. This is why it offers the heavier feel. You may be able to get a box setup for 14:1 if the 12.7:1 is too heavy.
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