C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
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Old Mar 10, 2015 | 02:13 PM
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Oh Joy! More oil leaks.
I now know the reason why the 1973 Chevrolet Service Manual instructs the use of sealant for the front and rear Intake Manifold joints to the block.

Steve
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Old Mar 10, 2015 | 02:29 PM
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Yep! Let it sit for a few minutes until the RTV gets tacky, then place the manifold on top. Let it cure overnight before starting.
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Old Mar 10, 2015 | 03:00 PM
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Originally Posted by hugie82
Yep! Let it sit for a few minutes until the RTV gets tacky, then place the manifold on top. Let it cure overnight before starting.
...or else!



Steve
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Old Mar 10, 2015 | 05:39 PM
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I had a leaky chinawall on the rear side last year.
Did not want to remove the complete intake and gave it a try.
Scratched many silicone out, cleaned everything 20 times with alcohole and sprayed new silicone into the gap.
And it´s not leaking anymore since one year
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Old Mar 10, 2015 | 07:41 PM
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If you want a little more insurance, take a punch or chisel and texture the china wall. I make " Xs " with a chisel it helps the RTV grab the cast iron surface
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Old Mar 11, 2015 | 06:04 AM
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I've realized the thickness of the Head Gasket makes the decision to use or not use the accompanied black rubber fore & aft Intake Manifold seals.

The Mr. Gasket 582X-series gaskets are relatively thin, making any end seals crush, like in the photos. I just installed some Victor Reinz MS15315 gaskets, which are considerably thicker, and I regret not using the included end seals, as there now is a visible gap between manifold and block. I hope I made the bead of silicone large enough to seal the joints! Used this stuff.



Steve
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Old Mar 11, 2015 | 10:12 AM
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Originally Posted by Cavu2u
I've realized the thickness of the Head Gasket makes the decision to use or not use the accompanied black rubber fore & aft Intake Manifold seals.

The Mr. Gasket 582X-series gaskets are relatively thin, making any end seals crush, like in the photos. I just installed some Victor Reinz MS15315 gaskets, which are considerably thicker, and I regret not using the included end seals, as there now is a visible gap between manifold and block. I hope I made the bead of silicone large enough to seal the joints! Used this stuff.



Steve
Not even that stuff saved me.



Will be the 5th time I will have removed the Intake Manifold on this engine. No question I am very good now at removing it. It's the installation that has me buffaloed.

Steve
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Old Mar 11, 2015 | 10:22 AM
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you sure crankcase pressure isnt too high.. pcv working correctly..
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Old Mar 11, 2015 | 11:13 AM
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You probably know this, but the block and intake have to be completely clean and degreased before applying the sealer or it will pop out.

I'm looking forward to seeing if the manifold on my own big block build is leak free as for the first time I didn't use the end seals. Before I always used the rubber seals and gasket maker.
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Old Mar 11, 2015 | 11:21 AM
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Maybe you are letting the silicone cure too long prior to installing the manifold and it's not sticking to the mating surfaces. I've always used Permatex and it's sealed well.
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Old Mar 11, 2015 | 11:33 AM
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Its important to set the manifold STRAIGHT DOWN, no wiggling around, and use a helper.
I practiced a few times before the actual money shot
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Old Mar 11, 2015 | 03:29 PM
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Originally Posted by speedreed8
you sure crankcase pressure isnt too high.. pcv working correctly..
Pretty sure: Oil no longer coming out of it and going into air cleaner/filter. AFA the PVC working correctly; just slight suction and the ball lets air thru. Right?

Steve
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Old Mar 11, 2015 | 03:34 PM
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Originally Posted by thegazman
Maybe you are letting the silicone cure too long prior to installing the manifold and it's not sticking to the mating surfaces. I've always used Permatex and it's sealed well.
I believed the manifold was laid down soon enough, while the stuff was still "wet" (less than 3 minutes).

Do you mean Permatex #2 ?

Steve
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Old Mar 11, 2015 | 03:40 PM
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Originally Posted by mikem350
Its important to set the manifold STRAIGHT DOWN, no wiggling around, and use a helper.
I practiced a few times before the actual money shot
What made me believe I got it straight down Mike is that the bolt holes, thru the gasket and the heads, lined right up with the Manifold holes with no adjustment. The fuel line made the initial positioning over the engine somewhat challenging, but the line was high enough to let the manifold/carburetor descend straight down.

Steve
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Old Mar 12, 2015 | 07:10 AM
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Be careful not to put too much on the China rails.
I've torn down two big blocks that had chunks break off and wedge themselves in the oil pump pickups. Less than 20 hours run time on either, both were junk after being starved for oil.
Little holes may help give the sealant something to stick to, but then you gotta dig it out any time you change. I've always gotten mine clean as possible, then cleaned with solvent, allowed to dry and laid down the bead.
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Old Mar 12, 2015 | 07:16 AM
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Originally Posted by L88Plus
Be careful not to put too much on the China rails.
I've torn down two big blocks that had chunks break off and wedge themselves in the oil pump pickups. Less than 20 hours run time on either, both were junk after being starved for oil.
Little holes may help give the sealant something to stick to, but then you gotta dig it out any time you change. I've always gotten mine clean as possible, then cleaned with solvent, allowed to dry and laid down the bead.
Yeah, if a bead anywhere needs to be that large, something's wrong.

Steve
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Old Mar 12, 2015 | 08:09 AM
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Yup. make sure both surfaces are spotless. I myself used either the black sealant or gray sealant. A couple mechanics in the past told me they have always had better luck with the black or gray. Apply a 1/4" bead. Let it sit for about 15 minutes. Install the manifold straight down, no wiggling. Torque down correctly and let it sit overnight before starting. Unless there was still dirt on the surfaces or you manifold is damaged or warped, should be good to go.
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Old Mar 12, 2015 | 10:27 AM
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Been there.....

Took me 3 or 4 attempts until it stopped leaking. What I found is let sit for 24 hours. Make sure bead is extra large no matter what. Use accetone to clean block before application. Use Ultra Black and make sure to get the little corners by the heads good. My .02
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Old Mar 13, 2015 | 07:09 AM
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Originally Posted by zuendler
I had a leaky chinawall on the rear side last year.
Did not want to remove the complete intake and gave it a try.
Scratched many silicone out, cleaned everything 20 times with alcohole and sprayed new silicone into the gap.
And it´s not leaking anymore since one year
Before removing the Intake Manifold for the 5th time, thought it would be wrong NOT to try your fix. I did remove the Oil Pressure Gauge fitting so as to expose the entire left side of the joint. Then, using a mirror down there for a good look at the joint area, I cleaned it up with Electrical Contact Cleaner spray. Then, with a finger filled with sealant, ran it all along the joint, being careful with it around the Oil Pressure Gauge Fitting hole. Let it set overnight.

It does not leak now. For how long? Who knows? But this thing has to get out of the garage and get back on the road.

You don't mind if I call you Zoolander, do you zuendler? Easier for me to remember.

Thanks for the input.
Steve
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Old Mar 13, 2015 | 07:41 AM
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It takes two people, but I finally figured out how to get one straight down onto the block. I have my assistant hover the manifold above the block with the sealant in place, use two - 4" bolts, one in each corner, just start the threads. This will guarantee the intake goes straight down and aligns with the holes since it uses the bolts for guides.
Cavu2u, I agree, but many folks put way too big of beads of sealant based on "the bigger the gob, the better the job" theory, possibly after watching me weld. They don't consider that a bunch of that excess is going to get pushed into the inside and could break off and end up somewhere it's not supposed to be. If mine takes a bead bigger than an old yellow pencil, it's time to machine the intake for fitment. Only had to do that once, found out later that the heads had been machined quite a bit.
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