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Taking out the rivets to change out the rotors on the front does not seem like too hard of a task. But putting them back in appears like a royal PITA. These are not small pop rivets.
Any suggestions from the experienced people and how to make sure the rotors are true to the hub for a perfect fit with minimal run-out. Thanks
I drill and tap the hubs for a 3/8" 16 screw, then drill the rotor rivit holes bigger to clear the screws. Then it's a simple job to use 5 screws to remove the rotor...
you dont need the rivets, BUT, you will want to check rotor runout after mounting them. if your run out is over .006 you will suck air in the calipers and its a major PITA!! You will want to index the rotors for the least amount of runout then shim the low side till you have the least runout possible. then mark your rotors so if you ever have to take them off the car you can put them back on the same way.
What I did on one car to the rear rotors was tap them with 3/8-24 in the rivet hole. Then open the hole up with a counter sink and use socket flat head screws. I thned took the spindle rotor assy' and turned it .004" in a lathe. I plan on doing this to the fronts too. Instead of using an conventional lathe,I'll have an experienced brake lathe guy true them on a brake lathe.
On another car I replaced the rear spindles with well known aftermarket spindle and they were out .002" to start,when the rotor was added they ran out .005"-.006" I used some ss shim stock to shim them to .0015"-.002" and didn't bolt them on.
Point is, you have to check each one you do. You can use just the lug nuts but be sure to use an indicator on the rotor afterwards.
Gary
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