81 upgrade AC system
corvette 1981 350 engine
please advice !!
1) to replace current hoses with barrier hoses (R134a molecules are smaller than the previous R12 and will penetrate your current hose
2) to completely flush out your current system because R134a is not compatible with that used in your current system.
3) change your condenser (in front of your radiator) to a multipath model (I used one from Nostalgic Air - see my write-up on my install into a 77 for details)
4) change your compressor to a Sanden 508 - you will need a new mount (Allen Groves or equivalent - do a search)
5) replace your existing orifice tube with a smaller one (as I recall, a #22 from a Ford)
6) almost certainly clean out the debris from your heater and evaporator box. After 30+ years, debris has a way of collecting there and obstructing airflow through the cores.
If you do all of this, your 'upgraded' stock AC system will freeze you out of your 81.
1) to replace current hoses with barrier hoses (R134a molecules are smaller than the previous R12 and will penetrate your current hose
2) to completely flush out your current system because R134a is not compatible with that used in your current system.
3) change your condenser (in front of your radiator) to a multipath model (I used one from Nostalgic Air - see my write-up on my install into a 77 for details)
4) change your compressor to a Sanden 508 - you will need a new mount (Allen Groves or equivalent - do a search)
5) replace your existing orifice tube with a smaller one (as I recall, a #22 from a Ford)
6) almost certainly clean out the debris from your heater and evaporator box. After 30+ years, debris has a way of collecting there and obstructing airflow through the cores.
If you do all of this, your 'upgraded' stock AC system will freeze you out of your 81.
It's been in the 100s here lately and my air conditioning is working great!
My car is an '81 also.
About $900 but I bought the parallel flow condensor too for about $300.
Here is a link to their catalog...http://www.classicautoair.com/
About $900 but I bought the parallel flow condensor too for about $300.
Here is a link to their catalog...http://www.classicautoair.com/
The Best of Corvette for Corvette Enthusiasts
This contains photos and info on the condenser I used. with a little fabrication, I was able to use the stock condenser mounting system/brackets.
In this write up I indicated that I did not know whether this install would work on 78 and up. Since that time I have seen threads in another forum demonstrating that it is possible, with roughly the same mods I describe. PM me if you want more info.
There are kits for the Corvette. I used their whole system with parallel flow condensor and Sanden compressor. If you don't see the kits give them a call at the Florida location.
They don't show a kit for the '81 but the only difference is you have to make up two hose ends. Call Rick he helped me out.
http://www.classicautoair.com/Corvet..._Chevy_AC.html
Last edited by Street Rat; Oct 6, 2015 at 07:20 AM.
















