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1980 differential questions

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Old May 20, 2015 | 10:00 PM
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Default 1980 differential questions

The side yoke seals on my 1980 4 speed are leaking badly so I decided to pull the diff and have them replaced. Prior to removal, the diff did have a whine when off the throttle; it seemed to be quite pronounced to me. Since the diff will be out, I am wondering if it will need to be rebuilt. It could have been low on gear oil as well, as I just recently bought the car, and who knows how log the seals were leaking. I also need to replace various bushings since the back end is in pieces. What is a good place to purchase them from?

Could someone help me identify the differential? There are some nice parts on the car - the u-joint is a Spicer, and the front diff mount is new. The diff has been painted in the past, and could have been rebuilt.

Here are pics of all the different numbers that I was able to see on it. Not sure if the diff is original to the car. Any input will be greatly appreciated.
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Old May 20, 2015 | 11:45 PM
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Use the search feature on this sight and there is a wealth of info to be had. 1980 was the first year of the Aluminum Dana 44. The date code indicates that the rear is probably original. The vast majority of 1980 cars were automatics and they used smaller 1/2 shaft u-joints. Spicer 1330 vrs the 1350's the Clutch cars used. An easy way to tell the difference is looking at the Bolts that hold the straps to the u-joints. The Auto Cars used 1/4" bolts and the Clutch Cars used 5/16". Only the 1980 had 3.08 gear, the 81 and 82 used 2.87 and 2.6? gears. Aftermarket Gears have a tendency to make more gear Noise than original. Since You have it out I would take a look inside. The Gears have a Tooth count number on them divide the number of teeth on each gear to get the ratio. They should also have a brand name on them.
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Old May 21, 2015 | 09:18 AM
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Originally Posted by Gale Banks 80'
Use the search feature on this sight and there is a wealth of info to be had. 1980 was the first year of the Aluminum Dana 44. The date code indicates that the rear is probably original. The vast majority of 1980 cars were automatics and they used smaller 1/2 shaft u-joints. Spicer 1330 vrs the 1350's the Clutch cars used. An easy way to tell the difference is looking at the Bolts that hold the straps to the u-joints. The Auto Cars used 1/4" bolts and the Clutch Cars used 5/16". Only the 1980 had 3.08 gear, the 81 and 82 used 2.87 and 2.6? gears. Aftermarket Gears have a tendency to make more gear Noise than original. Since You have it out I would take a look inside. The Gears have a Tooth count number on them divide the number of teeth on each gear to get the ratio. They should also have a brand name on them.
Thanks. I searched and read a bunch of threads on here about diffs. Didn't see a lot of info on identifying late model year diffs, as they seem to follow a different numbering scheme.

I will pop it open to see what is hiding inside.
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Old May 21, 2015 | 10:14 AM
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The 80 is a dana 44. I have an 80 and have had mine out a number of times. The vendors on here should be able to supply quality bushings in rubber or poly. I put up with a bit more noise to run poly and they were easier to install without a press.

To replace the seals you'll have to pull the side yokes. Have to pull the center pin then push the yokes in to release snap ring from yoke. Do not let the side yokes rotate in different directions with center pin out or spider gears and shims will fall out.

The ends of the yokes may have flared over. I used a small chisel to open up the splines and a slide hammer to pull the yokes.

Not a big job really.
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Old May 21, 2015 | 06:41 PM
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Originally Posted by DaveL82
The 80 is a dana 44. I have an 80 and have had mine out a number of times. The vendors on here should be able to supply quality bushings in rubber or poly. I put up with a bit more noise to run poly and they were easier to install without a press.

To replace the seals you'll have to pull the side yokes. Have to pull the center pin then push the yokes in to release snap ring from yoke. Do not let the side yokes rotate in different directions with center pin out or spider gears and shims will fall out.

The ends of the yokes may have flared over. I used a small chisel to open up the splines and a slide hammer to pull the yokes.

Not a big job really.
Thanks Dave. These are some good tips there.
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