Maximizer side pipe install

I video taped each step of the install but still need to edit and upload the videos..
1st step (car on the ground)
Removed alternator
Removed spark plugs
Removed z-bar
Loosened all the header bolts
(note that I did NOT remove the temperature sensor)
2nd step (jacked up car to 20 inches and placed 6 ton jack stands under it
I initially had it up to 18 inches but it was not enough to install the side pipes.. 20 inches is the minimum needed height.
After jacking up the car, I cut off the existing exhaust where it enters the transmission cross member with a reciprocating saw. Then I removed the bolts holding the exhaust and removed the existing exhaust.. Unbolted the headers and removed them.
Now I installed the side mount headers. In approximate 45 degree angle, I was able to get it up in place.. I secured the bottom of the pipes with a jack stand so that I could get the header bolts on top started. When I tightened them, I realized that the pipes were hitting the pitman arm and the steering box. So, back down they went.. Used a hammer to clearance the header.. Back up it went. Got it started with 2 header bolts.
Next was the passenger side. I did NOT remove the starter and I was able to get the passenger side header back up without any issues.
However, when I was about to get all the header bolts started, I realized that 1 of the holes on the header did not line up perfectly. I had 2 options.. Option 1 was to remove the header again and grind down or drill out the hole to be big enough or to modify the header bolt. I ended up using the easier option. Used a grinder to grind down the thread on the bolt but leaving enough thread to securely mount it.. It worked out good and I was able to get that bolt started.. Now, I re-installed all the accessories that I removed and then I installed the pipes.. First, I dropped in the mufflers and then I installed the side pipes using the HOOKER install kit. I did have to slightly trim the rocker panel for clearance. Made sure that everything was tight and hooked up correctly and went for a test drive.. Love the new sound..



Last edited by GrandSportC3; Aug 30, 2015 at 01:56 PM.

Nice sound from the video! Sounds different than mine.

Last edited by GrandSportC3; Aug 30, 2015 at 01:55 PM.

The Best of Corvette for Corvette Enthusiasts












