C3 EGR Valve





the engine running on mine. Haven't checked the RPM in PARK, but
it idles at @800 in drive with foot on brake when warm.
Also TH400 transmission. Photo below of EGR connected.
Donnie
they work at what they are intended to do, but they leak and get stuck due to carbon and gunk from the exhaust over the years. when they do not seal fully, idle quality is compromised. when they stick and don't close fast enough, you can stall when letting off throttle or at a stop light.
you can make your own determination about whether they are "worth" it or not. a simple vacuum operated EGR like on the early motors has a lot more failure modes than more modern valves that combine backpressure, temp sensors, etc. to make them more robust. either way, you need to decide if lowering the temp in the combustion chamber has benefits, and how to properly tune the engine if you use one or not. many of us not in an emission testing state prefer to fill the combustion chamber as full as possible with combustible gas, rather than inert exhaust. YMMV...
they work at what they are intended to do, but they leak and get stuck due to carbon and gunk from the exhaust over the years. when they do not seal fully, idle quality is compromised. when they stick and don't close fast enough, you can stall when letting off throttle or at a stop light.
you can make your own determination about whether they are "worth" it or not. a simple vacuum operated EGR like on the early motors has a lot more failure modes than more modern valves that combine backpressure, temp sensors, etc. to make them more robust. either way, you need to decide if lowering the temp in the combustion chamber has benefits, and how to properly tune the engine if you use one or not. many of us not in an emission testing state prefer to fill the combustion chamber as full as possible with combustible gas, rather than inert exhaust. YMMV...
I just went through this EGR issue with my 100% stock 1994 Mustang GT 5.0 (31,000 miles) except BBK shorty Headers, Magnaflow high flow cats (4) X pipe and Magnaflow cat back mufflers-2.5 inch system and K&N cold air package. The Ford system is different than the 78 EGR with an electronic sensor detecting EGR movement linked to the check engine light, EGR vacuum operation under all engine conditions except idle-High vacuum closed, lower vacuum EGR valve open. The issue was that when the engine was hot, it would ping and rattle the valves under moderate throttle to WOT and mid to high RPM operation. I made sure the timing was factory correct, plugs were good, and wires were new...no change. Changed to 89 octane gas which helped but did not eliminate the pinging. Tried to keep it 100% factory correct but to no avail so tried disconnecting the electronic nanny-check engine light, removing vaccum connection from EGR-check engine light and finally decided introducing 400-500 degree "dirty" exhaust did not make sense and would effect engine performance. I have never subscribed to the notion that EGR gases have a "cooling" effect on the intake charge and dirty hot exhaust gas was not detrimental to the engine's driveability, performance, and mileage. Went to Home Depot and capped the exhaust header source and the EGR inlet but left everything else intact-no check engine light. Result: Just passed state emissions inspection with zero effect on HC/NO at 2,500 RPM-ZERO (PPM and % are so low its laughable-HC was 6 PPM out of limit of 220 PPM!, engine has not pinged once since the block off of the EGR, throttle response is noticeably crisper, engine temp is noticeably LOWER on the gauge in all types of driving and gas mileage has gone UP along with power mid-high RPM. Only took me 21 years to solve the problem
The Best of Corvette for Corvette Enthusiasts
but like I said, many people block it off, myself included (actually I use a manifold without EGR on my small block). However knowing the effect it can have, you can tune for it with advanced timing and can make the same power with better fuel economy by making the engine more efficient. how much better is debatable...and I think it's easier to run without EGR, but you can't argue with physics, you can only choose to disbelieve.
but like I said, many people block it off, myself included (actually I use a manifold without EGR on my small block). However knowing the effect it can have, you can tune for it with advanced timing and can make the same power with better fuel economy by making the engine more efficient. how much better is debatable...and I think it's easier to run without EGR, but you can't argue with physics, you can only choose to disbelieve.
Last edited by jb78L-82; Sep 9, 2015 at 12:05 PM.
here's some reading for you , and I'm still NOT advocating using an EGR, just that they are highly misunderstood and blamed for things that are not truly related. note the bold, there are lots of variables that could be causing your issue.
"exhaust gas, added to the fuel, oxygen, and combustion products, increases the specific heat capacity of the cylinder contents, which lowers the adiabatic flame temperature.
In a typical automotive spark-ignited (SI) engine, 5% to 15% of the exhaust gas is routed back to the intake as EGR. The maximum quantity is limited by the need of the mixture to sustain a continuous flame front during the combustion event; excessive EGR in poorly set up applications can cause misfires and partial burns. Although EGR does measurably slow combustion, this can largely be compensated for by advancing spark timing. The impact of EGR on engine efficiency largely depends on the specific engine design, and sometimes leads to a compromise between efficiency and NOx emissions. A properly operating EGR can theoretically increase the efficiency of gasoline engines via several mechanisms:
Reduced throttling losses. The addition of inert exhaust gas into the intake system means that for a given power output, the throttle plate must be opened further, resulting in increased inlet manifold pressure and reduced throttling losses.
Reduced heat rejection. Lowered peak combustion temperatures not only reduces NOx formation, it also reduces the loss of thermal energy to combustion chamber surfaces, leaving more available for conversion to mechanical work during the expansion stroke.
Reduced chemical dissociation. The lower peak temperatures result in more of the released energy remaining as sensible energy near TDC (Top Dead-Center), rather than being bound up (early in the expansion stroke) in the dissociation of combustion products. This effect is minor compared to the first two."
Last edited by gungatim; Sep 9, 2015 at 01:37 PM.









