intake manifold replacement





Most people use silicone on the end rails. The "Right Stuff" or any of the gray or black silicones work well. Make sure it "likes" oil...some only work well with water. Put a bead across each end rail of block after cleaning and let it tack up for a few minutes. Then drop intake in place. Trim off excess after it dries. I use Permatex Aviation glue (parts stores have it) and brush it on around the intake and water ports on the heads...and then on the gasket area that mates intake around intake and water ports.
After it's run and warmed up a couple of times and cooled down...go back over the bolts to snug them up and you're done. Well...you have to set the timing...but you knew that.
Do your valve covers have any breathers? PCV valve? If the only thing you had was the oil fill tube...you've got no way for crankcase pressure to vent. Won't cause coolant leaks usually, but will cause lots of oil leaks.
JIM





For the disributor I cut the top off an old distributor cap to use when adjusting valves. It will help to line it up at a specific cylinder then take a pic so you can't forget.


use a sharpie to mark the on the dist. base, pointing to exact physical location, edge or screw hole.
the sharpie mark will allow you to return the timing exactly back to original.
setting #1 will ensure you get the timing orientation correct, and will assist if you get lost putting back together. use masking tape to block off air/fuel passages into the cylinder head as soon as you get the intake off, leave it there until your ready to assemble.
if your changing intakes make sure the height is not too tall to fit under corvette hood.
if your in warm climate use the intake gasket set, and install the hot air block off tins.
this will result in cooler carb. which you want unless you live way north.
toss out rubber intake end rails and use good silicone sealer.
I put a dab of sealer on all intake bolts to prevent any leaks.
this intake is painted, if you do not want to see rusty head side rails where intake bolts on.
I use old gaskets for paint mask, to paint exposed head surface only, do not paint sealing surfaces.
Last edited by 69Vett; Jul 26, 2016 at 01:03 PM.




