C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Charging problem

Thread Tools
 
Search this Thread
 
Old Oct 3, 2016 | 10:45 AM
  #1  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default Charging problem

having a charging problem on my 1978C3. I have changed the alternator and battery. Cleaned and tightened connectors at starter. Still no out put from alternator. Batter connection reads battery votage and so does the connector on the alternator. Followed wiring diagram and do not see anything else that could be stopping it from charging. Any help would be appreciated.

Not sure if it started red when I fixed a bunch of wires behind the center console and radio area or if it was always like that since I didn't have a radio or ac to put additional drain on the battery.

But it ac radio and all lights and gauges are working now.

I am am wondering if there is something on the printed circuit card behind the gauges or a relay in the system I can't find in the diagram that is not telling the system to turn on.

I have not physically metered out the wires to make to make sure the fusible links are still good. Just assumed since I was getting battery voltage to alternator that they are good
Reply
Old Oct 3, 2016 | 11:00 AM
  #2  
gungatim's Avatar
gungatim
Burning Brakes
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2008
Posts: 1,222
Likes: 93
From: shelbyville West Michigan
Default

what voltage do you get on the Sense wire?
Reply
Old Oct 3, 2016 | 11:05 AM
  #3  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default

12 and slowly drops to 11.8 as car runs. It follows the battery voltage almost perfectly.
Reply
Old Oct 3, 2016 | 11:11 AM
  #4  
gungatim's Avatar
gungatim
Burning Brakes
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2008
Posts: 1,222
Likes: 93
From: shelbyville West Michigan
Default

are you getting power to the field current supply (key switch)?

do you know how to full-field the alternator? (don't do it with the output wire connected to the car, just see if it full-fields).
Reply
Old Oct 3, 2016 | 11:13 AM
  #5  
gungatim's Avatar
gungatim
Burning Brakes
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2008
Posts: 1,222
Likes: 93
From: shelbyville West Michigan
Default

check your warning light. If a warning lamp is connected in series with the excitor wire (between ignition switch and the I Terminal), and a resistor is not used in parallel with the lamp, if the lamp burns out, the alternator will not excite and therefore will not work.

you may have done some wiring work under the dash and bypassed the light or resistor...
Reply
Old Oct 3, 2016 | 11:16 AM
  #6  
lionelhutz's Avatar
lionelhutz
Race Director
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 11,150
Likes: 890
From: South Western Ontario
Default

Is your charge light working? It should be lit with the key on before starting.

Take a test light (or a jumper wire) and connect between the battery stud and the brown wire (terminal 1) of the connector while the engine is running. If using a jumper just momentarily touch it. If using a light you can leave it connected because the worst that will happen is the light stays lit. either way, see if it starts charging properly after jumpering it.
Reply
Old Oct 3, 2016 | 11:56 AM
  #7  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default

Originally Posted by lionelhutz
Is your charge light working? It should be lit with the key on before starting.

Take a test light (or a jumper wire) and connect between the battery stud and the brown wire (terminal 1) of the connector while the engine is running. If using a jumper just momentarily touch it. If using a light you can leave it connected because the worst that will happen is the light stays lit. either way, see if it starts charging properly after jumpering it.
the gen light has never worked along with the other warning lights. That is one of the things I have been trying to fix. I am beginning to think it might be the printed circuit card behind the gauges. All lights tested good when putting to a test circuit I built.
Reply
Old Oct 3, 2016 | 12:04 PM
  #8  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default

Originally Posted by gungatim
check your warning light. If a warning lamp is connected in series with the excitor wire (between ignition switch and the I Terminal), and a resistor is not used in parallel with the lamp, if the lamp burns out, the alternator will not excite and therefore will not work.

you may have done some wiring work under the dash and bypassed the light or resistor...
the gen light has never worked. Neither has any of the other warning lights. All the lights tested good on a test circuit I built.

I did notice that on a diagram I found on the forum that the gen light appeared to be part of the circuit. But since it goes through the circuit card I assumed it was was for different model.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-1

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-2

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-3

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-4

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-5

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-6

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-7

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-8

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-9

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
Old Oct 3, 2016 | 12:05 PM
  #9  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default

Originally Posted by gungatim
are you getting power to the field current supply (key switch)?

do you know how to full-field the alternator? (don't do it with the output wire connected to the car, just see if it full-fields).
yes. Was going to try that tonight along with taking alternator to shop to have tested
Reply
Old Oct 3, 2016 | 12:46 PM
  #10  
lionelhutz's Avatar
lionelhutz
Race Director
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 11,150
Likes: 890
From: South Western Ontario
Default

Well there's your problem. You need the light working to reliably start the alternator. Forget pulling the alternator to get tested at a parts store. Just try the test I suggested and that will tell you it's the light causing the issue.
Reply
Old Oct 3, 2016 | 01:54 PM
  #11  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default

Originally Posted by lionelhutz
Well there's your problem. You need the light working to reliably start the alternator. Forget pulling the alternator to get tested at a parts store. Just try the test I suggested and that will tell you it's the light causing the issue.
So, your saying I have probably always had this problem since I bought the car but didn't notice it until I got the AC, radio, fuel pump and other lights working the charging problem appeared evident.

I have been leaning towards buying a new printed circuit card for other light issues (low fuel, seatbelt) but now I guess I have a reason
Reply
Old Oct 3, 2016 | 02:39 PM
  #12  
lionelhutz's Avatar
lionelhutz
Race Director
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 11,150
Likes: 890
From: South Western Ontario
Default

It could work if you revved the engine or maybe if you drive it enough due to the rotor having some residual magnetism left on it, but basically without the light the alternator won't start charging reliably when the engine starts.

Maybe someone implemented a "fix" in the wiring you cleaned up?
Reply
Old Oct 3, 2016 | 03:01 PM
  #13  
gungatim's Avatar
gungatim
Burning Brakes
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Apr 2008
Posts: 1,222
Likes: 93
From: shelbyville West Michigan
Default

if your sense wire has voltage (lower than it should be as you posted), and you are getting power to the field wire, then there is no reason the alternator is not charging, unless there is a fault in the alternator, or the battery, or the connection betwixt the two. sounds like, without actually being able to test everything, possibly the voltage regulator may be damaged or the rectifier (it happens even on new), or there may be a fault in the charge wire/circuit. test for AC out of the alternator??
Reply
Old Oct 3, 2016 | 04:41 PM
  #14  
lionelhutz's Avatar
lionelhutz
Race Director
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 11,150
Likes: 890
From: South Western Ontario
Default

According to the schematics, terminal 1 is only powered through the charge bulb. No charge bulb = no power to terminal 1 and no power to terminal 1 = no alternator exciting and no alternator exciting means it doesn't turn-on and start charging.
Reply
Old Oct 3, 2016 | 08:29 PM
  #15  
mdshec's Avatar
mdshec
Thread Starter
Heel & Toe
 
Joined: Aug 2016
Posts: 16
Likes: 0
Default

Thanks for the assistance all. It is fixed.

After I fixed the wires under the dash i must of corrected something the previous he previous owners did. Went back to alternator connector and batter wire was connected to terminal 1 of alternator. Swapped them to were they are supposed to be and presto change o. Alternator now charges the battery.



Will still need the circuit card for the center console dash warning lights to finish that up.
Reply

Get notified of new replies

To Charging problem





All times are GMT -4. The time now is 01:10 PM.

story-0
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-1
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-2
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-3
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-4
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-5
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-6
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-7
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-8
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-9
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE