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BB alternator pulley issue

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Old Apr 12, 2017 | 07:35 PM
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Default BB alternator pulley issue

My 68 convertible came without an alternator so I bought one from a local
parts store. I installed it not knowing that I would need to change the pulley as is shown in the pic. I removed the alternator and took off the pulley and ordered the correct one for my car, BB with AC and PS. The problem I have now is that the pulley doesn't fit. It's as if the shaft on the alternator is too short. Do I need to replace the fan on the alternator as well? Thanks in advance.



Last edited by sullyman56; Apr 12, 2017 at 07:37 PM.
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Old Apr 12, 2017 | 08:56 PM
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Here is how mine looked with the wrong pulley.

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Old Apr 12, 2017 | 09:46 PM
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You should be able to reuse your fan. If you have the correct pulley there should be a large counterbore is the front of it for the nut.


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Old Apr 12, 2017 | 10:47 PM
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Originally Posted by JC68
You should be able to reuse your fan. If you have the correct pulley there should be a large counterbore is the front of it for the nut.


That looks like the one I bought. I'm beginning to think I may have the wrong alternator.
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Old Apr 12, 2017 | 11:11 PM
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Originally Posted by sullyman56
That looks like the one I bought. I'm beginning to think I may have the wrong alternator.
Look again. That pulley has a 1/2" offset.
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Old Apr 13, 2017 | 12:07 AM
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The one I bought is 3" in diameter. It's difficult to compare it to the one in the photo. I went by the part number in the AIM so I believe that I have the correct one.
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Old Apr 13, 2017 | 12:12 AM
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Sully

Maybe it is your fan. I went and looked at the cheap rebuild alternator I got at the local auto parts store that I used for parts. It has a raised portion on the front on the fan. I see other fans on Ebay that are indented as shown in the first picture. What does your fan look like?

John
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Last edited by JC68; Apr 13, 2017 at 12:13 AM.
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Old Apr 13, 2017 | 12:25 AM
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Mine looks like the second fan. Maybe that's the problem.
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Old Apr 13, 2017 | 11:16 AM
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I think that has to be it. The correct pulley has a flange on the back that looks as if it supposed to be a spacer to fit into the indented fan. With the raised fan I can see how you wouldn't have enough shaft for the nut.


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Old Apr 13, 2017 | 12:11 PM
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I ordered the correct pulley for my BB not knowing if it would fit, but it did. Here's mine:

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Old Apr 13, 2017 | 12:36 PM
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Below is an original 69 427 alternator pulley which should be the same as your 68. The spacer width is 5/8". Like said above, that should be your problem.


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Old Apr 14, 2017 | 10:59 PM
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Yep - need the odd pully. Plus - shouldn't the alt run off the rear ps pulley and not the wp pulley?
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Old Apr 15, 2017 | 12:13 AM
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As per the AIM, the alternator belt is routed on the outer track of the power steering pulley.
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Old Apr 15, 2017 | 12:26 AM
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GM part number for the pulley is 3883978

Corvette Central number is 302013. Expensive there at 45 bucks....
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