Stumped; Fuel starvation problem? (LONG)


Initially we thought battery - the cables are a bit weary, especially the negative side (very easy and cheap) so I replaced it. Starting improved immensely once I re-attached the positive "quick-lock" connector and installed the new negative cable. However, it would still stall out after a few minutes and be almost impossible to start again. (Not the starter, fuel problem.)
So then I moved to the carburetor - I yanked it - and carefully disassembled it. I've pulled a couple of Q-jets in my time so it wasn't a big deal. The gaskets were fairly new so they pulled off easily without tearing. What I found in the fuel bowl however, absolutely amazed me. The best I can describe it was DOO-DOO! White/rusty/icky gunk. So I pulled out a flat blade to scrape most of it out, and hose the carb down. It wasn't really working too well, so I grabbed some pipe cleaners and Q-tips and had after it. Those did only slightly better. I could get a flashlight and see down the metering tubes - only to find bits of white funk in there.
That's when I snapped and remembered we had a bottle of "CLR" (calcium, lime, rust remover.) I got an eye-dropper and a little glass - I filled the glass first, then gradually added the solution with the eye dropped just in case there was some bad reaction. It worked fine so I filled the fuel bowl with it and used the eye dropper to "slosh" around the mixture. After about 1/2 hour of this, I emptied the CLR solution and hit the Q-tips and pipe cleaner bit again. MUCH better. The passageways were nice and clean now.
On to the fuel filter. Obviously if the bowl was that bad, the filter must be worse. I pulled it, and it came out in gunky mushy pieces. At $2 a filter, I'd be nuts not to replace it, so I did. I did the same CLR treatment to the filter area before I installed the new filter though, to make sure it sealed good and didn't have any gunk in that area, either.
So I drive it around - and the overall conditions improved greatly. Still, it stumbles and feels like the filter is getting clogged to a point where it can't pass fuel anymore. I check the filter and it's fine. I've got just a hair under 1/2 tank of gas, so I know I'm not running out. If I let it sit, it will start again just fine. Just for grins, I decide to see if maybe it's the fuel pump, so last night I replaced the fuel pump. When I pulled the supply side from the tank offf the pump, the fuel looked just fine - it certainly gushed out enough.
Is there something I'm missing? I mean, the car ran just fine a few months ago - what on earth could cause it to run and eventually die out like this? Is there a strainer in the tank? When I rebuilt the carb about 6 months ago, the fuel bowl was clean, and the car ran great.... :confused:





That CLR may have dislodged more gunk also.
Have never heard of white gunk in gas tank other than when somebody adds sugar (vandalism). I'd have it checked out. Sounds suspicious.
Good luck and keep us advised.


Sugar in the gas tank is IMPOSSIBLE because it has a locking gas cap. (And even with the key, it's a bitch to get off!)
When I disassembled the carb, I took the jets and rods out, and cleaned them VERY thouroughly. Ran a pipe cleaner through the jets repeatedly and they looked pretty clean when I finished. I made sure all the passageways were nice and clean.
Any other suggestions? I haven't even opened the fuel tank, so I'll probably do that this evening when I get home and see if there's anything strange in there. The car sits outside (unfortunately) all the time.
When I pull the carb again maybe I'll take some pics. I probably should have taken some pics of the white/rusty gunk too I suppose.


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The bottom has a bright orange "glow" to it when I stick the flashlight in the tank (at night.) It looks to be a light film of orange stuff at the bottom.. (but it doesn't look dark like rust?)
I also couldn't see a sock at all. How hard is it to replace..?










