Engine Rebuild
whew! so many things, so little space. there's a bunch of things you'll need to do but considering the aforementioned, if it all applies, i would say go for it. the results will make all the cussing and swearing and bleeding your going to do worth it.




Now that I've said that, let me clarify. My car does not have A/C (hooked up). Also, I've pulled the alternator, fan, etc., so many times, that I could do it in my sleep.
You have to pull the hood, no big deal. This takes fifteen minutes. Less if you have a helping hand. You have to pull the radiator. On my car, a '77, this only takes about a half hour, if that. I understand pre-77's can be a bit harder. I have headers, they come off in less than ten. Pulling the carb is a joke.
My biggest hassle, came from freeing the engine mounts. Mine were rusted beyond belief. Freeing them took some time. This was the hardes part.
Putting the engine back in, was much easier. At this point, everything is new. So there is no greasy mess or busted knuckles. If it took me six hours to pull the engine, it only took two and a half to put it back. I had the help of a friend, and we moved quickly. He had done it before, so his experience was very helpful.
My advice would be this:
1. Keep your tools organized. I spent at least an hour, if not more, searching for one tool or another that I set down and forgot where I put it.
2. Buy a few permanent markers, Sharpies, and a box of Glad sandwich bags. Then find a nice long box. For every step, everytime you remove something, place the hardware in a bag and label it with the Sharpie. Then place the bag in the box. If you keep the bags in order, when you go to install the engine, the first bag you see, will be the one you start with (the last bag filled). Then you just work your way back. When you're done with the bags, you should be done with the job.
3. Take pictures. Take pictures of the engine bay, in segments, before you touch anything. Then take more pictures as you go. This way, you'll have something to go back and reference, should you run into trouble.
4. Take detailed notes. When you're looking at this stuff, it seems obvious, oh yeah, this goes here, that goes there. But when you actually go to put it all back together, nothing seems familiar, and little makes sense. If you take notes, this should not be a problem.
5. Stop when you've had enough. Know when you're tired, and walk away. If you try to do too much, you'll break things and get hurt. Make the job fun, not a chore.
6. While you're in there, clean it all up. You'll never have a better opportunity to reach these spots. I stripped it all down, degreased it all, repainted, and placed new decals.
7. Unless money is limitless, try to stick to a budget. It's easy to have an inexpensive job blossom into a money pit. My budget rebuild turned into a job costing "several thousand" dollars. I haven't gone back to look at the receipts and add it up. Then again, I'm not even done yet. I initially intended to spend $500 or so, and just refresh the rings and bearings, maybe the cam too. Then, one thing led to another...:U
If you run into snags or have questions, you know where to go. This site is great.
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