Lagonia

Is there a trick to removing the cluster assembly besides removing the 5 screws that secure it to the console? I removed all screws and can wiggle it but does not come forward. I need to replace an instrument panel light bulb and pull the speedo cable for cleaning and lubrication.

Thank you.

Street Rat

No tricks needed.

Go to the Willcox website. They have an article on removing the cluster.

I always use plastic prying tools to get around the edges of the cluster. Tilt the steering wheel down.
Loosen lower column mounting screws.
Disconnect speedometer cable.
Disconnect wiring harness after pulling out the cluster slightly.
Tilt top of cluster forward and rotate out.

I would suggest doing things like replacing ALL of the cluster bulbs while there. Also consider replacing wiper and headlamp switches at the same time while you are in there.

mark79,80

If you have cruise control, disconnect the speedometer cable at the cruise control transducer. This will enable pulling out the dash cluster much more easily, so you can reach behind it and disconnect the wiring harness.

If you don't have cruise control, disconnect the speedometer at the transmission.

Street Rat

Great point.

Lagonia

Once I removed the two bolts that hold the steering column near the dashboard and loosened the two steering column bolts on the firewall, the column dropped far enough for me to access the cluster assembly. The recommendation to remove the speedo cable at the tranny side and feed some of that cable behind the speedo cluster was spot on. I was able to remove the cluster with little fuss. Removing the inner speedo cable was a breeze; unfortunately, I did not have burned out bulbs. The printed circuit board feeding power to the two bulbs on the left hand side of the assembly was buggered - so - that fix will have to wait until I get a replacement circuit board. I see them for $37 at flee bay and $72 at Eckler's. Any difference in the quality that justifies the additional expense??



Pulling the cable from the engine bay and feeding it to the interior of the car. You just need a few inches.
Disconnecting the cable at the cluster assembly was as easy as could be.
Pulling the speedo cable out from its sleeve
Cluster assembly
Rear of the cluster assembly
Buggered

Lagonia

Got the new printed board from flee bay - a hell of a lot better than what was installed - my original thought was to just replace the board. While I was in the middle of removing the old board, I decided to strip the cluster assembly and clean it before putting it back together. I replaced all the illumination bulbs to LED. One thing to be careful is the polarity. I bench tested the assembly and ensured the LEDs were installed in the correct polarity. This job was easy - a 1.5 from 1 to 5 in difficulty.

New printed board
Stripping the old board from the back of the cluster
Custer stripped and cleaned
Cluster stripped and cleaned
Assembled, ready to be installed