Exhaust Pipe Size On Early C3
[Modified by Raydon 3000, 12:50 AM 10/18/2002]




I've never followed GM's thinking on exhaust pipe sizes. Why would the 67's have 2 1/2 while the 69's, even the L88's be stuck with 2"? I've heard the old theories about why L88's had restrictive components, but the L71's were definately intended as street warriors and they got the same choaked exhausts.
GORDON, You SOLD your original equipment???? :eek:
My theory on any of these questions about "Why did GM do this or do that" is usually they did (and do) these things to save money. Cheaper to use the same parts on all cars, and the cost savings of using 2" vs 2.5" may seem insignificant but saving just pennies per unit can translate into big bucks. MJ
The stock LT-1 exhaust system does indeed start out around 2" in diameter at the head pipes and continues at that size for about 6" before increasing in diameter to 2½". The exhaust continues at 2½" diameter to the muffler inlet; it decreases again at the muffler outlet to 2" diameter.
A couple of points of interest...
GM had Walker (the OEM exhaust supplier) swage the reduction in the front head pipes. Swaging is a mechanical process that reduces the diameter of the pipe by drawing the existing metal. This leaves a relatively smooth transition from the 2" to 2½" section... I'd be willing to bet that there is some sort of venturi effect induced by this process which would help improve exhaust flow from the smaller to the larger diameter section.
The front head pipes are mandrel bent rather than the standard process Walker used for bending exhaust systems for GM. It cost GM more to do it this way, but it certainly helps performance.
Exhaust flow is much more critical the closer you are to the exhaust valve. That's why there was considerable effort put into the head pipes. It also explains why GM had Walker bend the rear pipes in the standard manner (with compression "wrinkles") and actually flattened them out into an oval shape at various points for ground clearance. This is also the reason why the muffler outlet is only 2" in diameter... It just wasn't that big a restriction at that point in the exhaust.
So, to answer your question, while there were restrictions to 2" diameter at various points in the LT-1 system, it would certainly flow a lot better than a straight 2" diameter exhaust system. It's pretty obvious that GM spent some engineering time on this... They specified a couple of costly manufacturing processes that really isn't in their nature.
If you're interested in what an original (as opposed to the reproduction systems that are being sold) LT-1 exhaust looks like, let me know and I'll post a few photos.
Having said all that, Gordon is correct... For a race car, a set of correctly manufactured headers are the way to go and will provide more horsepower... Especially on the top end.
For the street though, I'll stick with my manifolds. :)
Regards,
The Best of Corvette for Corvette Enthusiasts
Now I will get to the reason I started this post. I just replaced the rear pipes and mufflers. The shop that did the job used 2 1/4" ss pipe and nonrestrictive mufflers. The head pipes are 2 1/2" and what they removed, the rear pipes, were 2 1/2". They also put the original 2" tips back on the rear of the mufflers. How much did this hurt my exhaust flow, or did it??? Stan, I would like to see some pictures of the LT1 system.
[Modified by Raydon 3000, 7:06 AM 10/18/2002]
Shannon





Mark B.













