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2 problems after distributor rebuild

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Old Dec 27, 2018 | 04:06 PM
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Default 2 problems after distributor rebuild

I am in the process of rebuilding the HEI distributor. I replaced the lower shaft bushing, pickup coil, and bought a new mechanical advance spring kit.
1. The reluctor teeth hit the pickup coil teeth.
2. I checked the gear end play before disassembly and it measured .010 with one shim and one tang washer. After re-assembly I now have excessive play that will require thicker shims. How can the end play change? The lower bushing is slightly recessed where the tang washer sits so this should not cause a change to the end play.
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Old Dec 27, 2018 | 04:41 PM
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Originally Posted by teamo
How can the end play change?.
Not sure about HEI's but older points distributors its possible to install the gear upside down which in turn changes end play.
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Old Dec 27, 2018 | 09:53 PM
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Originally Posted by jim2527
Not sure about HEI's but older points distributors its possible to install the gear upside down which in turn changes end play.
This
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Old Dec 28, 2018 | 11:45 AM
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The gear is definitely installed correctly. I took pictures before removal.
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Old Dec 28, 2018 | 12:20 PM
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Originally Posted by teamo
The gear is definitely installed correctly. I took pictures before removal.
Be careful of the assumption that it was previously on correctly....
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Old Dec 28, 2018 | 01:04 PM
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You must have lost a shim at the top of the shaft.....now the reluctor wheel sits too low.....hitting the housing.

Jebby
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Old Dec 28, 2018 | 02:28 PM
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I didn't see any shims at the top of the shaft. Never seen them advertised I've only seen them sold as kits for the lower gear. Do they go on top of the pickup coil?
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Old Dec 28, 2018 | 02:34 PM
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Originally Posted by teamo
I didn't see any shims at the top of the shaft. Never seen them advertised I've only seen them sold as kits for the lower gear. Do they go on top of the pickup coil?
I believe there is some kind of shim in there.....like a wear bushing.....how else would it gain clearance? Impossible any other way.....
It has been a while since I pulled the shaft out of one....somebody needs to chime in here....

Jebby
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Old Dec 28, 2018 | 05:00 PM
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I don't know ... I'm asking ... in lieu of top shim ... was there a felt washer or similar?
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Old Dec 28, 2018 | 05:35 PM
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Originally Posted by jackson
I don't know ... I'm asking ... in lieu of top shim ... was there a felt washer or similar?
Some great close up pics here:

http://www.superchevy.com/how-to/130...e-distributor/

Looks like under the felt was a fiber ring....was this reinstalled?

Jebby
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Old Dec 28, 2018 | 07:15 PM
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There is a plastic washer that seals the shaft. It is pressed into place and I didn't remove it when I took it apart. There is also a felt washer that goes on top of that. I replaced this one even though the original looked ok. The pickup coil went on next followed by the split ring that locks it into place on top of the upper bushing. I measured the reluctor teeth of the old pickup coil with a caliper and compared it to the new one. They are the same measurement.
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Old Dec 30, 2018 | 01:52 PM
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Reluctor teeth problem solved. I had to loosen the three screws that hold the magnetic ring onto the top of the pickup coil. Some light taps while spinning the distributor shaft teeth and the spacing between the teeth is good now. Strange problem with the end play through, after putting back the advance weights and springs the end play is now too tight. Can barely spin the distributor with the gear and the original washers installed. I measured the end play with just the tang washer in place and there was a lot of play. The original washer that I removed is.033 inches. I ordered a shim kit that has various sized washers so I should be able to dial it in correctly.
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Old Dec 30, 2018 | 03:03 PM
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Verify it is centered using brass shim stock or brass feeler gauge. Do NOT use steel.
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Old Feb 2, 2019 | 05:16 PM
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The distributor is done. I checked the teeth with a brass feeler gauge and it spins nice and free now. Tested with a 12v benchtop power supply. Makes good spark when I rotate it. All of my work has ground to a halt outside due to the winter cold and no insulation or heat in the garage so I won't get the distributor installed in the engine until spring comes.
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Old Feb 2, 2019 | 05:47 PM
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OP
what was the mystery endplay?

1. You began before disassembly with a good 0.010" endplay.

2. Then 1'st reassembly you had too Much endplay.

3. Then on next reassembly you had too Little endplay.

4. Then upon final reassembly seems endplay is OK now.

Sooo… what was going on with endplay?

Last edited by jackson; Feb 2, 2019 at 06:15 PM.
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