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Harmonic Balancer Install Disaster

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Old May 28, 2019 | 01:48 PM
  #21  
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Originally Posted by NewbVetteGuy
Thanks all.

I'll Mic up the crank in a couple of places tonight (or tomorrow night) in 4 places and see what it reads at.
Machine shop said they'll go 1 thou over whatever the crank reads and I can drop it off tomorrow morning.

Adam
Adam, make that "under" or you'll need a new balancer!!

(Add) I'm guessing the crank will be somewhere between 1.246" and 1.247". I have seen some variations from these numbers but this generally what you find.

Thanks, Gary in N.Y.

P.S. On a side note I doubt the balancer could never get to some of the temps mentioned above, not going to happen. No matter how hot it gets you'd always be able to touch it w/o any burns?

Last edited by GOSFAST; May 28, 2019 at 01:50 PM. Reason: Add
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Old May 28, 2019 | 02:00 PM
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Originally Posted by GOSFAST
Adam, make that "under" or you'll need a new balancer!!

(Add) I'm guessing the crank will be somewhere between 1.246" and 1.247". I have seen some variations from these numbers but this generally what you find.

Thanks, Gary in N.Y.

P.S. On a side note I doubt the balancer could never get to some of the temps mentioned above, not going to happen. No matter how hot it gets you'd always be able to touch it w/o any burns?
Not wanting to argue with you Gary as your experience far exceeds my own. But the balancer is exposed directly to the air from the radiator which is at or slightly below the temp of the water. the oil in the crankcase will be at or above 212* on any extended run period and will rise far above that without the benefit of an oil cooler on hot days when run hard, so the oil seal will see that temp as well. Extended and repeated exposures to high temps will eventually cause problems for sure. But 250* one time and by the time you got the balancer on it has dropped well below that temp. I guess I don’t see the problem.
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Old May 28, 2019 | 02:08 PM
  #23  
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Originally Posted by GOSFAST
Adam, make that "under" or you'll need a new balancer!!
(Add) I'm guessing the crank will be somewhere between 1.246" and 1.247". I have seen some variations from these numbers but this generally what you find.

Thanks, Gary in N.Y.
P.S. On a side note I doubt the balancer could never get to some of the temps mentioned above, not going to happen. No matter how hot it gets you'd always be able to touch it w/o any burns?
Yes. Under. That's what I meant.
Thanks for the clarification.

Adam
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Old May 28, 2019 | 02:29 PM
  #24  
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Originally Posted by REELAV8R
Gas or electric, no difference, if it makes you more comfortable heat up the oven first then put the balancer in. Water is not a good lubricant. So getting it hot over water may not be ideal.
Gary's method would both heat the hub and lubricate the hole a little from off gassing of the oil.
It makes a difference if you don't want to burn your house down (I don't). -Open flames and engine oil seem like a bad combo.

What I was talking about doing was a "double boiler" where I heat up a pan full of water to boiling on the oven and then put a coffee can of oil down into the larger pan of boiling water to transfer the heat from the water to the oil -without having the risk of an open flame and engine oil. -I wasn't going to immerse the balancer hub in water, but the oil, which gets heated from the water bath. (Just makes me feel more comfortable with the risk of fire.)


Adam
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Old May 28, 2019 | 02:40 PM
  #25  
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I just use an ice pack on the crank snout and hot or boiling water on the balancer. That way there is no need to go overboard on either and it should slide right on.
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Old May 28, 2019 | 03:35 PM
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We use 2.5-3.2 thousandths press fit.
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Old May 28, 2019 | 05:33 PM
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Originally Posted by 3X2
We use 2.5-3.2 thousandths press fit.
Yowza! Tight fit. Just goes to show there are many opinions on this subject. One thing is agreed though it’s gotta be a good interference fit.
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Old May 28, 2019 | 05:37 PM
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Originally Posted by REELAV8R
Yowza! Tight fit. Just goes to show there are many opinions on this subject. One thing is agreed though it’s gotta be a good interference fit.
That is what we strive for with an ATI balancer and a LS crank. I'm sure a sbc or bbc is no different. My best suggestion is ton follow ATI's directions.
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Old May 28, 2019 | 05:51 PM
  #29  
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Originally Posted by 3X2
We use 2.5-3.2 thousandths press fit.
Do you have to heat the balancer and press that on for that interference? It does seen extremely tight.
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Old May 28, 2019 | 06:02 PM
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Originally Posted by Antz81
Do you have to heat the balancer and press that on for that interference? It does seen extremely tight.
I do on a hot plate. I heat just the hub then bolt on the balancer afterwards. And I use a quality balancer installer. My case a Snap-On. I'm sure a Mac. Matco. or OTC would do just as well. Remember, a normally aspirated LS has no keyway to help keep the balancer from spinning on the crank . I use this same spec when assembling dry sump engine with Dailey and A.R.E. set ups. It has been years since I did a balancer on my 69 427, but I would follow ATI's directions to the letter.
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Old May 28, 2019 | 06:28 PM
  #31  
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Interesting info folks, I've installed two fluidampr's ( sbc and bbc) and many oem type HB's and didn't need to heat or cool anything. I've always used a proper installer and hub bolt type puller and never had problems ( I will say the bbc fluidampr was tougher to seat though). Very good info on the hone fit for ATI, I almost went with the ATI until I decided to stay around 6200 for the rev limit.

Adam, glad to hear it wasn't a full disaster (I had several with my 460 build, just not the damper).
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Old May 28, 2019 | 06:36 PM
  #32  
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Originally Posted by 3X2
That is what we strive for with an ATI balancer and a LS crank. I'm sure a sbc or bbc is no different. My best suggestion is ton follow ATI's directions.
Not sure how you're measuring the press but below is ATI's directions!

ATI damper fit

5. Press fit of the hub to the crankshaft is vital to transfer harmonics to the damper assembly.
Recommended press is as follows
:

Crankshaft OD ----------------Interference
1.0000" - 1.2500"-------------.0009" to .0012"
1.6010" - 2.0000"-------------.0006" to .0008"
1.2510" - 1.3750"-------------.0008" to .0011"
2.0010" - 2.5000"-------------.0005" to .0007"
1.3750" - 1.6000"-------------.0007" to .0009"


GM cranks are typically to tolerance +/- .0001 (one ten thousandth). If you are using an OEM GM crank you
can hone the damper hub as follows:
Big Block:--------------------------hone to 1.5993" +/- .0001"
Small Block:----------- -----------hone to 1.2453" +/- .0001"


Thanks, Gary in N.Y.

P.S. In over 50 years of doing this stuff I've never seen the press fits you mentioned!
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Old May 28, 2019 | 06:48 PM
  #33  
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Why not put the engine in a walk-in freezer at your local restaurant overnight?
Then heat the balancer on the grill.
Mount with installer.
Do this before the lunch rush.....

Just kidding......

Glad to be warned about the steps to do an install with ATI.
Any install I ever did was pretty easy just s long as it was lubed, the keys lined up and a good installer was used.
Making sure it was a straight in shot and go slow.
Any resistance, back it off and find the issue.
A little dykem helps with that.
And remember to lube the timing cover seal before the install.

Thanks for the details from others using ATI dampers.
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Old May 28, 2019 | 06:57 PM
  #34  
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I watch most engine building shows on TV. They were in John Kasse's shop a while back and had what looked like a hydraulic rig that pressed the balancer on with ease. I'd never seen one before, haven't since.
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Old May 28, 2019 | 07:12 PM
  #35  
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just wait until winter... JK. a friend used to work at Pratt and Whitney. he had helicopter rotor shafts in the deep freeze, hubs in the oven. he had about 4 seconds to get hub on to the seat. if it didn't make it, the whole assy was scrap metal.
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Old May 29, 2019 | 01:42 PM
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Originally Posted by derekderek
just wait until winter....
That was 4 Sundays ago....
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Old May 29, 2019 | 02:12 PM
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Originally Posted by GOSFAST
Not sure how you're measuring the press but below is ATI's directions!
Note I mentioned LS, which is 95% of the engines we do. That is the spec my engine builder strives for. I also said I'd follow ATI's instructions. Your results may vary. Always good to hear what other professionals do and to compare notes.
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Old May 29, 2019 | 03:07 PM
  #38  
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These gel packs work well for cooling the crank snout. Also good for keeping your pilot bushing cold.


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Old May 29, 2019 | 07:48 PM
  #39  
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Originally Posted by bmans vette
Why not put the engine in a walk-in freezer at your local restaurant overnight?
Then heat the balancer on the grill.
Mount with installer.
Do this before the lunch rush.....

Just kidding......
LoL!

I JUST dropped the balancer off at my machine shop. They're great- They looked at my caliper measurements and went "umm.. no!" -We'll machine it to SBC OEM spec because that's not right. (I didn't know to use the ratcheting screw on the end and made it too tight, apparently.)
-I'll re-measure it again tonight so when I go to pick it up tomorrow I can see if my technique improved based upon what they showed me and if I can get a more accurate #.


Adam
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Old May 29, 2019 | 07:51 PM
  #40  
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Originally Posted by L88Plus
I watch most engine building shows on TV. They were in John Kasse's shop a while back and had what looked like a hydraulic rig that pressed the balancer on with ease. I'd never seen one before, haven't since.
I was watching the PowerNation TV or something like that on YouTube last week where John Kasse was involved in the BigFoot 1 supercharged BBF engine build; magical machines everywhere. Floor looked like you could eat off of it in that place!


Adam
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