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Front Crossmember Dent - Tool Not Fitting

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Old Oct 1, 2019 | 03:37 PM
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Default Front Crossmember Dent - Tool Not Fitting

I wanted to remove a dent in my crossmember, but it is too deep for the tool to fit inside along one edge. Has anyone else had this issue? I was thinking of drilling a new hole and trying and push it out enough to get the tool in. However I am worried it may take several holes. May just have to leave it dented. Appreciate any thoughts.

Thanks,
Jim
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Old Oct 1, 2019 | 03:45 PM
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maybe weld a bolt or some kind of rod in the middle of the dent and pry it enough? then cut/grind/sand off where the bolt was welded, Smooth?

slidehammer?

Last edited by Rcdizy; Oct 1, 2019 at 03:45 PM.
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Old Oct 1, 2019 | 07:36 PM
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Have you got the car on a hoist if so maybe a panel beaters slide hammer to pull it down a bit to get the tool in
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Old Oct 1, 2019 | 07:55 PM
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Hey Jim,
I have had this same problem with a few cross members. I found the fix was to grind the rear edge of the inner tool piece to a bevel so it will tuck in place for the severely dented cross members. This will not harm the integrity of the tool. I ground about a half inch off this one before it would fit into place for one of my cars.
Greg


Last edited by Greg; Oct 1, 2019 at 07:56 PM.
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Old Oct 2, 2019 | 09:40 AM
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Originally Posted by Greg
Hey Jim,
I have had this same problem with a few cross members. I found the fix was to grind the rear edge of the inner tool piece to a bevel so it will tuck in place for the severely dented cross members. This will not harm the integrity of the tool. I ground about a half inch off this one before it would fit into place for one of my cars.
Greg

+1. I had to do the same but took some off the front as well as the rear.

With very deep dents, you also may have to use a little Bondo or other filler to finish it up.
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