1980 radiator core support replacement
The picture I was looking at in my AIM is a few pages after the one you posted. My new valance actually has indented sections where those two large bolt holes go so you can service them, but as we have decided, they are not used in a 1980-82 application.
I would advise you to use the lower valance. It completes the look of the front. I never really noticed it's absence until I was fitting my new one, and it really does finish the front end when you add the lower air dam pieces. Also, without the lower valance I noticed that the fender flares that connect to the lower valance were sagging a good 1" below where they should be because there wasn't anything solid holding them in place. With the valance and air dams mounted, it gently pulls them tighter to the body and they no longer are "flappy."
Reproduction lower valance panels aren't drilled for mounting screws yet, so you can mount your using the holes that are already drilled in the core support. As I was fitting my valance I think it is super important to make sure that it is firmly mounted to the core support, so I do think you should drill a couple more holes. I guess you could just use self tapping screws.
The "hook" that comes down in the front to keep the valance from sagging while driving at speed is broken off on my car. I am planning on using a spring, and connecting it to the valance to prevent that rather than have a new hook welded on. At least with the spring, if I do hit anything there isn't a metal bracket hanging down to break...
It is going to storm down here in Georgia all tomorrow, but if you want me to get in, around, and under my '80 to get any pictures for you I can do that.
So are you going to drill holes in the valance to use those two large welded nuts on the core support? I need a new valance anyways, mine is cracked pretty good. I think using the two weld nuts and then maybe some additional self tappers like you said would be a solid idea. My hook is broken off in the front as well. The spring seems like a good idea, but do you think you'll get flapping at all? I'd love to see the setup you come up with, I may go the same route. I do agree with needing the valance for aesthetics to keep the front spoilers.
If you could get some pictures of the mounting points for your core support, specifically how the lower side bolts are mounted, that would be a HUGE help! My lower bolts are both broken and I can't really tell exactly how off they are. Here's what I'm talking about:
Driver's side lower bolt:
Passenger's side:
Specifically how the hinge/support reinforcements are oriented if possible, because I think mine may be shifted which also might affect how the core support sits. On the driver side the lower bolt hole in the reinforcement seems to line up with the hole in the frame, but on the passenger side it looks like its a lot lower.
Last edited by 80vette21; Apr 18, 2020 at 09:58 PM.
Lower radiator core bolt
Drivers side
Passenger side
Top of valance
Bottom side showing the mounting holes
Last edited by MattoonVette; Apr 18, 2020 at 11:41 PM.
Last edited by Black72GTS; Apr 19, 2020 at 04:51 PM.
Lower radiator core bolt
Drivers side
Passenger side
Top of valance
Bottom side showing the mounting holes
Did the new valance come drilled like that, or did you drill it? I was surprised the new core support didn't come with the holes drilled for the valance like the original had. All it has is those two bottom bolt holes. (not the bottom side bolt holes, the ones on the actual bottom of the support)
Did the new valance come drilled like that, or did you drill it? I was surprised the new core support didn't come with the holes drilled for the valance like the original had. All it has is those two bottom bolt holes. (not the bottom side bolt holes, the ones on the actual bottom of the support)
I have a GM NOS core support in it and it also does not have the 5 holes drilled in it either. I am guessing that everything was bolted together on the bumper and valance and then those 5 holes were either drilled and the screws were put in or they used self tapping. I will have to find the bag of bolts that I saved to see what they did use.
Pictures below of the bumper extension after powder coating.
Last edited by MattoonVette; Apr 19, 2020 at 08:40 PM.
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Unfortunately, the body is not looking so hot. As I suspected there's some decent sag, with the passenger side being significantly worse. The lower side bolt hole through the body on the passenger side, where the lower bolt is supposed to pass through the body, frame and into the core support is WAY too low. I have no idea how I'm going to get it back into place.
I'll update with pictures of the whole process eventually, but for now here's the sag I'm talking about.
Drivers side. Not in great shape, but still aligned with the slot in the frame.
Passenger side. The body hole is way lower than the frame slot.
You can even see where the body has been rubbing the frame clean
I appreciate any input! Looking at it now I definitely don't think lifting from the bumper support will help, because that will raise the frame point higher, which is the opposite of what I need.
Last edited by 80vette21; Apr 20, 2020 at 11:06 AM.
Last edited by MattoonVette; Apr 20, 2020 at 11:10 AM.
Body mounts are original as far as I can tell, I was considering that as a cause .
Driver side
Passenger side
Bumper mount
I would get some measurements on the frame to the floor on the frame horns and down both side of the frame to ground going back to about the front of the doors. This may tell you what is wrong. I did just check mine for frame to inner fender clearance and you should have about a 3/4" - 1" gap between the two.
Last edited by MattoonVette; Apr 20, 2020 at 11:43 AM.
What about this? Looks like the bumper support is a little higher on the passenger side vs the driver side
Passenger side
Drivers side
I also just found on the drivers side (where the bumper support is a little lower) this bolt is loose and at an angle...
That's a good idea. So you're saying put the new support in, attach the upper 2 core support mounting bolts in each wheel well and then raise the body by lifting the core support slowly?? Then once it's in place put the lower bolts in? Am I following that right. That makes sense, I just hope I can get enough movement. This wouldn't involve loosening the bolts for the bumper support either right?
Last edited by 80vette21; Apr 20, 2020 at 12:16 PM.
Yes you have the steps right. That is how I got mine re-aligned. Just really pay attention to what the body tells you, Don't push it to the point of cracking or breaking the fenders. Go slowly and listen for any popping or cracking sounds.
Yes you have the steps right. That is how I got mine re-aligned. Just really pay attention to what the body tells you, Don't push it to the point of cracking or breaking the fenders. Go slowly and listen for any popping or cracking sounds.


Before:
Halfway (with my fingers really crossed)
This is stressful... I keep trying to eek a little more out , just holding my breath waiting for a big crack!












