Battery Drain
I replaced the alternator and voltage regulator. Getting a clean 13.5 amps on the battery terminals. However the gauge on the dash goes crazy and when I turn on the lights it is all over the place. Any quick check you can think of?
The dash gauge (you don't say which one but guessing you're referring to the amp meter if it's original) yields much info if you know what you're looking at.
WHEN does the gauge "go crazy"? Which "lights"?
Is the engine on or off when you turn on the lights?
If off - then expect the amp meter to go negative/left when your turn on the headlights - this shows that a draw is being made on the battery = discharge.
If on - then prior to turning on the "lights" the meter should read positive (=charging) more so right after starting the engine. Once the battery is topped off the gauge will read "JUST" right of center.
Anytime you turn on the "lights" (especially the headlights) you'll see the gauge go left a bit if during the charge up period right after starting the engine until the battery is satisfied.
With the engine running and the ALT working you should almost never see a discharge/negative reading on the amp meter.
If you do that indicates something is wrong with the charging system.
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Find the lead going from the horn relay to towards the starter and perform a wiggle test for the lead and the following components. If the ammeter stops working, or stops "going crazy", then you have probably identified the faulted area:
1. Hand-over-hand track it towards the wiper motor....
2. Somewhere around the wiper motor area there should be a node that heads off into the firewall for the ammeter
a. Inspect (wiggle) this connection and fusible link to check if it may have an open.
b. IF it looks questionable then solder in a new fusible link and cover it with heat shrink.
3. Keep following the main lead towards the starter and inspecting.
4. When you get to the starter area, then check the status(wiggle) other connections to this lead. Repair by soldering and replacing fusible links as necessary. Ensure you use heat shrink.
If you do not understand what lead I am writing about, then so state and I will take a picture of the one on my 68.
Last edited by carriljc; Aug 29, 2020 at 10:58 AM.
I think I am over my head and will take it to my mechanic
thank you very much for helping me try and trouble shoot the issue. Nuts and bolts are easy compared to electrical issues
Seems though you have multiple issues as replacing the alternator/regulator fixed your charging issue.
It appears your amp meter is wildly swinging between charge/discharge on a regular basis (based on your very short video).
I'd check my connections to the new voltage regulator you installed (on a 68 the voltage regulator is on the driver's fender vs built into the alternator)
OR
I'd suspect that the new voltage regulator is sticking/bad (they have a mechanical relay)
The new one has wild swings to the plus and minus
The old one does not charge.
I am sending the new one back. I guess the old saying "you get what you paid for" works here.
I will try another one.
Thanks for all of your help.












