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Damaged spark plug wire

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Old Sep 11, 2020 | 01:55 PM
  #1  
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Default Damaged spark plug wire

So I discovered that one of my spark plug wires touched the headers and it burnt the outside rubber jacket. The braided cover inside that appears to be undamaged. Do I need to replace this wire or can I wrap it with electric tape or something?


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Old Sep 11, 2020 | 02:12 PM
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Put a dab of high temp silicone on it.
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Old Sep 11, 2020 | 02:17 PM
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If you'd only planned for and executed an Under header routing; kinda the general did.
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Old Sep 11, 2020 | 02:21 PM
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Underneath would have been the smart way of doing it. This was done by the shop that built the motor. I even bought the wire heat shields but one end has some sort of washer sewn in and I get the 90 degree boot to slide through It.

can I use the gasket maker from my photo or should I go get some of the jb weld.



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Old Sep 12, 2020 | 05:20 PM
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That red JB will work just fine to patch the hole. Too bad they don't sell just one red plug-wire.

I have those boots or socks too, but in red. I believe they are Moroso. In my opinion they were too long. So I bought just one set of four and cut them in half to make eight. If you cut them in half, the sewn-in steel ring will come out. Its not needed.

I paid $90 for those premium MSD plug-wire set with 90* angled boots. I sure am not going to hide them under a header.
<<<<<< I like to display them like in my avatar. Just have to use good looms in proper places.

Last edited by HeadsU.P.; Sep 12, 2020 at 05:27 PM.
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Old Sep 12, 2020 | 05:27 PM
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Originally Posted by HeadsU.P.
That red JB will work just fine to patch the hole. Too bad they don't sell just one red plug-wire.

I have those boots or socks too, but in red. I believe they are Moroso. In my opinion they were too long. So I bought just one set of four and cut them in half to make eight. If you cut them in half, the sewn-in steel ring will come out. Its not needed.

I paid $90 for those premium MSD plug-wire set with 90* angled boots. I sure am not going to hide them under a header.
<<<<<< I like to display them like in my avatar. Just have to use good looms in proper places.
I just patched it with the rtv for now, didn’t feel like spending $100 on another set of plug wires.

I have another set of tall aluminum billet valve covers but I need to find looms that will work because they don’t have that lip on the edge where my current finned looms are mounted with the T bolts.
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Old Sep 13, 2020 | 05:12 PM
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Duralast Gold Wireset D801187 is $28 at Autozone and they are pretty good wires with the stock HEI dizzy.

Routing the spark plug wires on these cars is no easy task and does not allow for much deviation from factory. Being my first Chevy (from Ford) I can't believe how easy it is to screw up. The heat shields next to the 2-3, 5-6 plugs is critical, and in my limited experience the fiberglass cloth insulators shown in Post 4 will only work for a few hundred miles.

I removed my heat shields since they were corroded and rattling and after burning my last set of wires have been waiting two weeks for replacements to arrive.
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Old Sep 13, 2020 | 05:33 PM
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I bought some more header wrap. I will remove the finned looms along with the wires to give me some more room to work and try to wrap up the headers.
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Old Sep 13, 2020 | 05:49 PM
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for under $120 you can get a set of REAL race wires that fit (under) & last
https://www.summitracing.com/parts/scw-ch-407-9
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Old Sep 13, 2020 | 06:57 PM
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Originally Posted by 71chimera
for under $120 you can get a set of REAL race wires that fit (under) & last
https://www.summitracing.com/parts/scw-ch-407-9
are these really that much better than a set of msd 8.5 wires?
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Old Sep 13, 2020 | 07:30 PM
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I quit buying expensive plug wires for my big block vette. I found that $18 Denso wires from rock auto perform just as well and they are cheap to replace when they burn on a header or break when checking/replacing plugs. Wires are disposable.

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Old Sep 13, 2020 | 07:35 PM
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I used the factory routing, but i have removed the tin shrouds by the spark plugs. The wires have 90° instead of strait boots And have been there for 10 years.
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Old Sep 13, 2020 | 08:48 PM
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Originally Posted by Petes73
I used the factory routing, but i have removed the tin shrouds by the spark plugs. The wires have 90° instead of strait boots And have been there for 10 years.
The first time I did that the AC-Delco wires didn't last a week. The second time I used Duralast Gold with fiberglass cloth shields and they lasted two months. The 90's just get destroyed.

Last edited by Yadkin; Sep 13, 2020 at 08:48 PM.
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Old Sep 13, 2020 | 10:03 PM
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These msd wires have been on the car for about 1.5 years. Haven’t had any problems.
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Old Sep 13, 2020 | 10:15 PM
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Once you make your own wires, you will never buy a set again.
Withe the correct tool, it is very easy.
I use Taylor 8mm. Easy to replace just one.
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Old Sep 15, 2020 | 03:20 PM
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Originally Posted by Big2Bird
Once you make your own wires, you will never buy a set again.
Withe the correct tool, it is very easy.
I use Taylor 8mm. Easy to replace just one.
This is what I do......73051 Taylor set.
I have had their tool for 15 years.
I can cut and route a whole set in about 45 minutes.

Jebby
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