C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

O-Ring Brake Caliper conversion

Thread Tools
 
Search this Thread
 
Old Dec 3, 2002 | 12:22 PM
  #1  
Robd's Avatar
Robd
Thread Starter
Pro
 
Joined: Sep 1999
Posts: 724
Likes: 0
From: Palm Bay FL
Default O-Ring Brake Caliper conversion

Has anyone done this? How do you like the results? I searched in the archives and came up dry.
Reply
Old Dec 3, 2002 | 12:44 PM
  #2  
zymurgist's Avatar
zymurgist
Drifting
10 Year Member
 
Joined: Sep 1999
Posts: 1,439
Likes: 1
From: Hagerstown MD
Default Re: O-Ring Brake Caliper conversion (Robd)

My car's not finished yet, so I can't tell you how much I like it... but I just took off my old calipers, ordered a set of O-ring calipers from Eckler's, and sent the old calipers to Eckler's using the boxes the new ones arrived in. The "conversion" couldn't be (much) easier.
Reply
Old Dec 3, 2002 | 12:52 PM
  #3  
Robd's Avatar
Robd
Thread Starter
Pro
 
Joined: Sep 1999
Posts: 724
Likes: 0
From: Palm Bay FL
Default Re: O-Ring Brake Caliper conversion (zymurgist)

I have SS brakes now however they have some miles on them so in my restoration process wanted to include the calipers also. And was considering the o-ring conversion kit advertised by Precision Engineering in the NCRS Driveline.


[Modified by Robd, 12:30 PM 12/3/2002]
Reply
Old Dec 3, 2002 | 12:57 PM
  #4  
flynhi's Avatar
flynhi
Le Mans Master
20 Year Member
 
Joined: Aug 2000
Posts: 6,273
Likes: 14
From: Austin TX
Default Re: O-Ring Brake Caliper conversion (Robd)

If you do this, (and I recommend that you do), include the foolowing components for great brakes:
quality sleeved calipers, O rings and (I think this is important) billet alum pistons from Zero Tolerance.
The new piston design is longer and more solid in shape so that it cannot wobble in the sleeve.
The VB O ring design uses OE design pistons which can wobble and function less efficiently. I don't think this is necessarily bad, I just think the Zero Tolerance is better.
Worked great for me!


[Modified by flynhi, 11:52 PM 12/3/2002]
Reply
Old Dec 3, 2002 | 01:36 PM
  #5  
MN-Brent's Avatar
MN-Brent
Le Mans Master
Veteran: Navy
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Apr 2001
Posts: 5,000
Likes: 1
From: Minneapolis, Mn USA
Default Re: O-Ring Brake Caliper conversion (flynhi)

Flynhi-I have a couple questions on these

Where did you get the Zero Tolerance pistons?
If you dont mind, what is the ballpark for these?
Do they come with the O-Rings?

This is my next project- brakes and I have heard of Precision Engineering (there are 2 locations in florida and 1 is good and 1 is not good, I have that info at home) and there is Zero Tolerance in California I think.

Id appreciate whatever you can tell me. It sounds like you had a positive experience with this and you addressed my only concern with the VBP pistons- "the wobble".

Brent....
Reply
Old Dec 3, 2002 | 01:41 PM
  #6  
vettedan's Avatar
vettedan
Drifting
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Aug 2000
Posts: 1,758
Likes: 4
From: Medford, Or
Default Re: O-Ring Brake Caliper conversion (Robd)

I installed the Zero Tolerance "o" ring design back in '97. Works awesome. Still on the road. No problems. You will need to use a dermel to clean up the back of cylnders, where the stainless sleeves mate up to the cast.
Dan
Reply
Old Dec 3, 2002 | 02:27 PM
  #7  
pmazza's Avatar
pmazza
Instructor
20 Year Member
 
Joined: Mar 2001
Posts: 117
Likes: 8
From: SWFL
Default Re: O-Ring Brake Caliper conversion (Robd)

Zero Tolerance URL:
http://www.zerotoleranceind.com/index.htm

Piston set is @$275 but worth every penny. A real piston design that works - pretty suprising when the rear calipers actually do some of the braking. Call them with questions, the owner will call you back and is very knowledgeable.

Phil
Reply
Old Dec 3, 2002 | 03:56 PM
  #8  
WESCH's Avatar
WESCH
Melting Slicks
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2001
Posts: 3,330
Likes: 13
From: Europe , Luxembourg
Default Re: O-Ring Brake Caliper conversion (pmazza)

Hi

I just received the piston kit from VB.
About 28 US$ per caliper set, so quiet a bit cheaper than ZT.
Can't tell you how they work as I did not put the car on the road yet.

Good luck Gunther
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
Old Dec 3, 2002 | 04:26 PM
  #9  
mrvette's Avatar
mrvette
Team Owner
Active Streak: 120 Days
Liked
Loved
Community Favorite
 
Joined: Jul 1999
Posts: 65,492
Likes: 230
From: Orange Park Florida
Default Re: O-Ring Brake Caliper conversion (WESCH)

For 275 bux, make that ~200 bux EXTRA, over the VBP set which I have...someone needs SHOW me it makes ANY differance.....
my front O ring set in place for about 3 years now.....works fine....
my rear set in place for about 4 months now.....
works fine....

IF you have a wobble problem...first off you need see if the rotor is turning concentric ...if not...NO pistons will cure the problem....

I found this out the HARD way, with using an old rotor once some time ago....it did not run concentric...and caused the pads even without springs in the calipers to jump around with spin....hear the clicking going down the road slowly next to parked cars.....had to be done with NO brakes applied...just coasting....
wife noticed it first...I didn't think much of it...but....yup...she was right....
helps to have a good observer...she worked at a dealership for 15 years..so she is car smart a good bit....lovely woman she is......;-))) now what happens is the brake pads are wobbling around in the calipers...wearing grooves in the retaining pins...and pad edges against caliper castings....


and concentric means to the spin axis...NOT a side to side runout thing....
OH and another thing...take the damn springs out of the capipers....O rings or not....

GENE
Reply
Old Dec 3, 2002 | 04:49 PM
  #10  
vett70's Avatar
vett70
Advanced
 
Joined: Oct 2002
Posts: 83
Likes: 0
From: Cumberland RI
Default Re: O-Ring Brake Caliper conversion (mrvette)

What do you mean "make sure the rotor is turning concentric"? I understand "runout", where the rotor has high/low spots or is just warped; but how can a disc not be concentric to itself? Do you mean it is out of round? (like a bicycle tire gets?).

I'm with Gunther above...I bought the VPB O-ring conversion kits ($110 car set). I have the calipers out of the car and will start rebuilding them this weekend if my back holds out. I've never done this before so, "here we go again" :p:
Reply
Old Dec 3, 2002 | 04:49 PM
  #11  
Robd's Avatar
Robd
Thread Starter
Pro
 
Joined: Sep 1999
Posts: 724
Likes: 0
From: Palm Bay FL
Default Re: O-Ring Brake Caliper conversion (mrvette)

QUOTE]For 275 bux, make that ~200 bux EXTRA, over the VBP set which I have...someone needs SHOW me it makes ANY differance.....
my front O ring set in place for about 3 years now.....works fine....
my rear set in place for about 4 months now.....
works fine....

GENE[/QUOTE]

WOW...I see what you mean. The VBP are a lot cheaper. Thanks for the input.

Was the conversion simple?[
Reply
Old Dec 3, 2002 | 06:44 PM
  #12  
WESCH's Avatar
WESCH
Melting Slicks
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2001
Posts: 3,330
Likes: 13
From: Europe , Luxembourg
Default Re: O-Ring Brake Caliper conversion (Robd)

Hi

I have done the aft calipers so far.
Very easy. Remove the caliper, lever the dust boot out with a screwdriver and the old piston will just jump out due to the aid of the spring behind the piston.
Now just install the new O-ring piston ( with spring ) and install a new dust boot ( included in the kit ).
The new pistons habe the exact same measurements as the old original once.
I did not split the caliper as they where already stainless sleeved.
Now reinstall the calipers to the car, install new stainless braided flex hoses
( car kit about 85 US$ from VB ) and bleed the system.
I'm doing the conversion due to the air sucking of the old lip seals. This is caused due to slight aft bearing play . I will also repl the bearing, but don't want to loose the brakes again at the next slight play.
Because our summer is so short, I must make it from winter to winter, even if a bearing starts getting play.
Hope this O-rings will solve this problem.
Good luck. Gunther
Reply
Old Dec 3, 2002 | 07:12 PM
  #13  
1979VetteMike's Avatar
1979VetteMike
Advanced
 
Joined: Oct 2002
Posts: 88
Likes: 0
From: Mary Esther Florida
Default Re: O-Ring Brake Caliper conversion (Robd)

My VB pistons and O-rings are super tight in the sleeves- anyone else have this experience? I cant even turn them...
Reply
Old Dec 4, 2002 | 12:56 AM
  #14  
flynhi's Avatar
flynhi
Le Mans Master
20 Year Member
 
Joined: Aug 2000
Posts: 6,273
Likes: 14
From: Austin TX
Default Re: O-Ring Brake Caliper conversion (MN-Brent)

MN-Brent,
I bought mine about five years ago and frankly, my memory is not good enough to quote the price. At the time, they had the only o ring available. VB had not yet begun to offer them.
The kit was complete - no other parts required.
It was necessary to do some minor Dremel grinding but the instructions say exactly what to do.
Reply
Old Dec 4, 2002 | 05:06 AM
  #15  
hunt4cleanair's Avatar
hunt4cleanair
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2002
Posts: 5,236
Likes: 898
From: Myrtle Beach SC
Default Re: O-Ring Brake Caliper conversion (flynhi)

We did have a similar thread a month or two ago but I believe the focus was on runout and the removal of the springs.

I rebuilt my SS calipers by replacing the pistons with the O ring pistons and removing springs. Removal of springs is no cure for runout but if you have slight warpage and aren't into replacing rotors...his is a short term solution. All consider mileage and usage.
Reply
Old Dec 4, 2002 | 08:31 AM
  #16  
mrvette's Avatar
mrvette
Team Owner
Active Streak: 120 Days
Liked
Loved
Community Favorite
 
Joined: Jul 1999
Posts: 65,492
Likes: 230
From: Orange Park Florida
Default Re: O-Ring Brake Caliper conversion (vett70)

70, you got it, not round....in fact the one I had on the car was an old original, I had it in place of a new one I thought the runnout was excessive....and anyway, I never even really LOOKED at wether or not it was concentric...the outer edge was fine,...where the cooling fins are...the inner drum was fine....it seemed fine on the hub/flange....but when looking at the brake shoe surface with it spinning, I could SEE that surface was not concentric to the spin axis.....weird looking thing....so when putting on the pads, the tended to wobble around even without the springs in place...meaning loose, but not so loose they werent' moved around against the retaining pin, and caliper...so they were 'ratteling' when car was driven...
I ran engine up to about 50 mph and watched those pads....couldn't even freaking BELIEVE it.....shocked me...never even heard of such a problem...but it bit me in the butt for sure....
so I put the new rotor back on, and played with it a bit to get the runout accectable...and put everything back together again...fine....worked like a charm....

GENE
Reply
Old Dec 4, 2002 | 10:20 AM
  #17  
MassVette's Avatar
MassVette
Le Mans Master
10 Year Member
 
Joined: Oct 2000
Posts: 6,563
Likes: 2
Default Re: O-Ring Brake Caliper conversion (Robd)

A real big problem with the early (C-2, C-3) calipers is that they're fixed, NOT floating, as most all newer calipers are. The least problem with the rotors causes major problems with the calipers.
:yesnod: :chevy :yesnod:
Reply

Get notified of new replies

To O-Ring Brake Caliper conversion

Old Dec 5, 2002 | 02:50 AM
  #18  
glen242's Avatar
glen242
Melting Slicks
15 Year Member
 
Joined: Apr 1999
Posts: 2,010
Likes: 3
From: Moon Twp. PA USA
Default Re: O-Ring Brake Caliper conversion (flynhi)

The Precision 2000 pistons I received from Precision Engineering look identical to the pistons on the Zero Tolerance web site.

Any connection between the 2 companies?
Reply
Old Dec 5, 2002 | 03:02 AM
  #19  
glen242's Avatar
glen242
Melting Slicks
15 Year Member
 
Joined: Apr 1999
Posts: 2,010
Likes: 3
From: Moon Twp. PA USA
Default Re: O-Ring Brake Caliper conversion (MN-Brent)

Flynhi-I have a couple questions on these

Where did you get the Zero Tolerance pistons?
If you dont mind, what is the ballpark for these?
Do they come with the O-Rings?

This is my next project- brakes and I have heard of Precision Engineering (there are 2 locations in florida and 1 is good and 1 is not good, I have that info at home) and there is Zero Tolerance in California I think.

Id appreciate whatever you can tell me. It sounds like you had a positive experience with this and you addressed my only concern with the VBP pistons- "the wobble".

Brent....
To my knowledge, there is only one Precision Engineering located in Wellington, FL. The other company with the bad reputation is located in Del Ray Beach (I believe), and is not called Precision Engineering. The only connection between the two companies, that I know of, is they both sell/sold Precision 2000 calipers and pistons. Caliper piston set was $75 for both front wheels - 8 Precision 2000 pistons, 'O' rings, dust boots, and mics. parts. Complete rebuilt rear calipers were $66 each/exchange.

Precision 2000 pistons look identical to the pistons shown on the Zero Tolerance web site.
Reply
Old Dec 5, 2002 | 09:22 AM
  #20  
redvetracr's Avatar
redvetracr
Race Director
25 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Aug 1999
Posts: 18,126
Likes: 174
From: WI
Default Re: O-Ring Brake Caliper conversion (glen242)

After reading about MIKER and his problem with the "Florida caliper con men" the only Corvette vendor I would EVER deal with in the state of Florida is VETTE BRAKES!! It is just NOT worth the aggravation as the State of Florida doesn`t seem to give a poopie about con artists (I remember a guy scamming Vette owners out of their wheels not too long ago). ...redvetracr

PS: Zero Tolerance is in CA, maybe someone should call him and find out who actually is a dealer for his stuff (or you could just deal with VBP)


[Modified by redvetracr, 8:24 AM 12/5/2002]
Reply




All times are GMT -4. The time now is 02:02 PM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE