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thanks 18 year old corvette driver woohoo
thanks 18 year old corvette driver woohoo
check out this site http://www.vetteweb.com/tech/0212vet_intothevoid/
or this http://www.corvettemagazine.com/2002...acuum/vac1.ASP
and finally http://corvette-101.com/ (click on vacuum troubles)
[Modified by vsbkv, 12:48 AM 12/10/2002]
http://www.corvettemagazine.com has a great walkthrough.
1. Remove the vacuum hose at the back of the actuator (you can see it with the hood lifted, in front of the rad).
2. Remove the vacuum hose at the front of the actuator.
3. Lift the headlamp assembly manually.
4. Pull off the 2 springs which attach to a pin that heads through the actuator shaft's clevis.
5. Pull out the cotter pin on the clevis pin.
6. Pull out the clevis pin.
7. With the hood SHUT, compress the actuator shaft and wiggle it out towards the center of the car. Open the hood, and very CAREFULLY, VERY CAREFULLY, VERY VERY VERY CAREFULLY, pull the actuator out from between the nose and hood. (Don't scratch. YOU MUST BE CAREFUL!!!!)
8. Remove the clevis from the actuator shaft by unscrewing it.
9. Remove the dust boot. Just rip that sucker off.
10. Remove the seal retaining ring... use a small pair of jeweler's screwdrives to gently pull the clamps off the side.
11. Remove the original seal.
12. Coat the shaft with WD40 and carefully thread the new seal back on.
13. Reattach the seal retaining ring, clamp it down by pushing the clamps back in.
14. Put a new dust boot on, tuck the bottom under the seal retaining ring.
15. Put the clevis back on, and tighten down all the bolts you loosened previously.
16. I used a ratchet extension for this, stuck it through the holes that the clevis pin goes through, and raised and lowered the headlight to make sure fit was right. If the headlight is too high, tighten the clevis more (there is a limit, of course.) If it is too low, loosen the clevis. When this is done, reattach the cotter pin, and the two springs. (Yes, it's just as big a pain in the butt this time as before, actually, worse.)
17. Reattach vacuum hoses and test headlamps.
That's what my seal looked like when I pulled it out. (Coupled with my sexy hand.)
YOU CAN DO THIS YOURSELF! IN UNDER TWO HOURS! Trust me! It's fun! :)
-Steve
The Best of Corvette for Corvette Enthusiasts
good luck,
Chris
















