Tight steering box
Does this sound normal for a new box? It is unbelievable the difference in effort required to swing the box stop to stop between the two boxes. I am hoping that it's just a case of the "new box" being defective and a different one will yield a different result, but just looking for some feedback and education.
These boxes leak when the grease becomes an old acidic sludge, or someone adds a home brew mix of oil, gear oil, STP, or who knows what. They are not vented, up against the exhaust many times and pretty much never touched.
There should be no play on center -0-,nada on center. Moving the input moves the output- if you don't have that it's no good.

There's your expert!
But a "new" or "rebuilt" box that is stiff and "hangs up" does not sound good to me either!
Ok I just checked both my borgeson box ad my 90k mile original GM box.
Either of them have any gear clash / clearance anywhere.
Both of them get slightly stiffer exactly in the middle of stop to stop. On-center.
Very easy to turn off center. (with a wrench as a handle). A few in-lbs on center. I'd estimate 10-15 in-lbs.
That is the straight ahead position and the gears are tapered to help reduce slop there.
OEM box 3-3/4 turns lock to lock.
Borgeson box 3 turns.
I had to put a 6" wrench on either input shaft to turn them. Could not turn with my bare hand.
I estimated the TQ with my new small in-lb TQ wrench I just got.
So on your box:
Very easy sounds worn out.
Tremendous effort sounds not adjusted properly.
I am sure there is a turning Torque spec somewhere.
Last edited by leigh1322; Jun 12, 2021 at 02:17 PM.
I can't tell you it ain't but there is "resistance" built in to the unit.
When assembled the "loads" on the gears are made to a turning resistance value.
The input turning shaft is tightened against the gear until so many "inch" pounds are needed to turn the shaft.
Could be your original unit is so worn that there is no resistance and now the new unit feels too tight in comparison.
The difference in effort needed was felt while swinging the new box through it's range of movement with the pitman arm attached for leverage.
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