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Tight steering box

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Old Jun 12, 2021 | 09:04 AM
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Default Tight steering box

In the process of updating my 1970 coupe it was decided to replace the steering box as it was starting to leak a little and with the engine out there would be no better time to do it. The steering was fine a little more play than I would have liked but nothing too bad. Took the old one out and it turned stop to stop very easily. Purchased a "new" box from a Corvette parts place. When getting the new one ready to install, it took tremendous effort to move the gear stop to stop and it feels like a couple of places where it feels like it wants to hang up.
Does this sound normal for a new box? It is unbelievable the difference in effort required to swing the box stop to stop between the two boxes. I am hoping that it's just a case of the "new box" being defective and a different one will yield a different result, but just looking for some feedback and education.
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Old Jun 12, 2021 | 12:21 PM
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Leaking...are we talking Power Steering box being replaced...or Manual Box?

Last edited by doorgunner; Jun 12, 2021 at 12:22 PM.
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Old Jun 12, 2021 | 01:36 PM
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I pretty much know what you have, do you have the original one?

These boxes leak when the grease becomes an old acidic sludge, or someone adds a home brew mix of oil, gear oil, STP, or who knows what. They are not vented, up against the exhaust many times and pretty much never touched.

There should be no play on center -0-,nada on center. Moving the input moves the output- if you don't have that it's no good.
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Old Jun 12, 2021 | 01:58 PM
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There's your expert!
But a "new" or "rebuilt" box that is stiff and "hangs up" does not sound good to me either!

Ok I just checked both my borgeson box ad my 90k mile original GM box.
Either of them have any gear clash / clearance anywhere.
Both of them get slightly stiffer exactly in the middle of stop to stop. On-center.
Very easy to turn off center. (with a wrench as a handle). A few in-lbs on center. I'd estimate 10-15 in-lbs.
That is the straight ahead position and the gears are tapered to help reduce slop there.
OEM box 3-3/4 turns lock to lock.
Borgeson box 3 turns.

I had to put a 6" wrench on either input shaft to turn them. Could not turn with my bare hand.
I estimated the TQ with my new small in-lb TQ wrench I just got.

So on your box:
Very easy sounds worn out.
Tremendous effort sounds not adjusted properly.
I am sure there is a turning Torque spec somewhere.

Last edited by leigh1322; Jun 12, 2021 at 02:17 PM.
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Old Jun 12, 2021 | 05:27 PM
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Believe the box that came out was original. Very little play on center. The more I look into this the more convinced I am that the "new " box is defective. Plan on verifying this against another new box later next week.
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Old Jun 12, 2021 | 05:37 PM
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Your description of the unit tells me you think it is bad.

I can't tell you it ain't but there is "resistance" built in to the unit.

When assembled the "loads" on the gears are made to a turning resistance value.
The input turning shaft is tightened against the gear until so many "inch" pounds are needed to turn the shaft.

Could be your original unit is so worn that there is no resistance and now the new unit feels too tight in comparison.



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Old Jun 13, 2021 | 01:03 PM
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Actually didn't think there was any issue with original box other than the leaking that was starting . Apparently after years of use the grease that is in these units breaks down and that is what starts leaking out. My guess at this time is that the new box is defective and I will verify that later this week when I compare this one to some other replacement boxes.
The difference in effort needed was felt while swinging the new box through it's range of movement with the pitman arm attached for leverage.
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Old Jun 13, 2021 | 07:26 PM
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Send the new one back for a refund, and send your original to @GTR1999 to rebuild.

He rebuilt mine as part of my 80's manual steering conversion. I couldn't be happier.
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Old Jun 13, 2021 | 08:05 PM
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Old Jun 13, 2021 | 09:03 PM
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Get yourself one of these for $25:

Your over-the-center TQ reading should be in the 10-15 in-lb range. That's normal. Less than that off-center.
Then you'll know if it's good or bad.
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