Brake Pedal "Travel"


Measure the rotors and if in spec just leave them as they are.
The free travel for the power brake pedal is 1.8 inches, that is almost 2 inches of travel before the brakes work, that seems excessive but that is the way they were made. As said before, it takes a little time to get used to that much free play and is way more that most daily drivers.
travel.
if you mentioned the travel pre new master cyl I missed it.
I think we all call on personal experiences when trying to figure out what is not right and lean on those things.
The first time I change the M/C on my original car no matter what I did the pedal just didn't feel right.
After a lot of time rebleeding and all the hoop jumping I decided to pull M/C.
I compared it to the original, I learned not to turn in core until,,,, I found the piston was a little different.
Mind you in those days vette part were readily available and the "corvette specific" parts had the corvette tax added.
From that experience I learned to check and double check.
good luck


1 &1/8" bore for power brakes, but you can fine deep hole or shallow hole so compare to what is being replaced.
The gap between the booster rod and the master cylinder must be between 1/32" to 1/16"
Last edited by Peterbuilt; Feb 8, 2022 at 12:07 AM. Reason: 1/32" to 1/16" not 1/6
Thank you all, again, for your responses - this has been beyond instructional, informative, and just plain fun. I'll report back on the progress... once more unto the breach.

Last edited by Aeredan; Feb 8, 2022 at 07:14 PM.
- Rotors were in spec - glory hallelujah.
- I completed a power bleed of the system after adjusting the power booster piston (it was off) - . The fairly long pedal travel is still present, but it's within spec (thanks, Peterbuilt) and I'll be tilting at windmills at this point if I try to eliminate the "long" travel.
- Consumption of bourbon.
Thanks again, gents, for all of the info - y'all are top shelf.
Last edited by Aeredan; Feb 26, 2022 at 09:32 PM. Reason: Grammar...
After taking a long drive, the pedal travel became progressively worse, stopping was far more difficult, and a hissing sound was heard within the cockpit. Long story short, the power brake booster decided to shuffle off it's mortal diaphragm - it will no longer hold vacuum. It stands to reason that this could have been the friggin' problem all along...
I'll update once I replace the power brake booster.
Replacement of the power brake booster and the investment of a Motive Products 105 Brake System Power Bleeder cured my issues entirely. I can lock 'em up without standing on the pedal, and it simply "feels right". I cannot thank everyone here enough for their input and guidance.
For anyone that ventures into replacing the power brake booster, this video aided in preparation:






Replacement of the power brake booster and the investment of a Motive Products 105 Brake System Power Bleeder cured my issues entirely. I can lock 'em up without standing on the pedal, and it simply "feels right". I cannot thank everyone here enough for their input and guidance.
For anyone that ventures into replacing the power brake booster, this video aided in preparation: https://www.youtube.com/watch?v=gUb0OLf67DU .
The Best of Corvette for Corvette Enthusiasts






Replacement of the power brake booster and the investment of a Motive Products 105 Brake System Power Bleeder cured my issues entirely. I can lock 'em up without standing on the pedal, and it simply "feels right". I cannot thank everyone here enough for their input and guidance.
For anyone that ventures into replacing the power brake booster, this video aided in preparation: https://www.youtube.com/watch?v=gUb0OLf67DU .
Last edited by Jud Chapin; Mar 11, 2022 at 08:59 AM.
With the vehicle up on jack-stands, all tires off, you can bleed all four rear bleeders at once.
Four bleeders, four clear hoses, four catch bottles.
Pull up a chair at the drivers fender. In one hand is your favorite car magazine, one hand a cup of Jo, third hand has a bottle of DOT3.
Just sit back, relax, read, and watch the masters fluid level.
Then move on to the fronts.
Finally I tried a Phoenix Reverse Bleeder after having used the Motive system bled the lines and when we first pushed fluid up towards the master cylinder I saw the air bubbles coming out that had been trapped in the caliper. After that air was gone the brakes felt their very best and worked very well. I think it was the caliper that was the guilty culprit in holding air.



That has never been a problem with a large turkey baster and a bowl below the MC just in case. I love seeing the fresh new clean fluid push it's way up and into the MC along with any tough to get out air bubbles. I bought a large kit from Phoenix and it has all the adapters to help control the fluid from making a mess. I also use lots of disposable rags to keep the area sanitary and free from brake fluid.
I would think it would be a bigger problem when you have ABS Pumps and controllers in the way. Then I let the shop pressure bleed them for me. I do however flush the fluid every five years as it is easy enough to do. It hasn't hurt the 1988 C4 with its very early attempt at ABS in the several times I have flushed the brakes. It also helps with my 1987 VW Vanagon Syncro and it's long stretches of brake lines. I draw the line at the modern ABS equipped cars
I need to make the job as easy as possible so I will do it as needed. Otherwise I have to pay someone else to do it for me.
I use a bottle with a A/C vacuum pump attached and can suck thru a lot of fluid.
Then a gravity method to finalize the bleed.
Good pedal and full fresh fluid.











