C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Starter Damaged

Thread Tools
 
Search this Thread
 
Old Feb 12, 2022 | 05:22 PM
  #1  
jdefranco's Avatar
jdefranco
Thread Starter
Heel & Toe
 
Joined: Jun 2016
Posts: 21
Likes: 6
From: Bradley Beach NJ
Default Starter Damaged

I went to start my Vette today and the starter just spun. I thought the starter went so I removed it and the housing was shattered. Also, 1 tooth on the starter broke off. Does anyone know what could have caused this issue? I have a 383 stroker motor and a TREMEC 5 speed transmission in the car. 1 more thing - One of the teeth on the flywheel broke off and the adjacent teeth are a little worn. Is it ok to put a new starter in with a tooth missing from the flywheel?
Reply
Old Feb 12, 2022 | 05:46 PM
  #2  
4-vettes's Avatar
4-vettes
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Nov 2006
Posts: 13,068
Likes: 7,682
From: Sunshine Coast, Queensland, Australia
2025 C3 of the Year Finalist - Modified
2024 C3 of the Year Finalist- Modified
2022 C3 of the Year Finalist - Modified
Cruise-In VIII Veteran
Default

ouch! Are you running a support bracket on the forward end of the starter? That support bracket is important. If so was something loose or improperly aligned?
As per running with a tooth missing. A lot of people have. But I'm certain it's not ideal. However weigh that against the size of the job to replace the flywheel.
Reply
Old Feb 12, 2022 | 08:13 PM
  #3  
ctmccloskey's Avatar
ctmccloskey
Safety Car
Supporting Lifetime
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: May 2001
Posts: 4,721
Likes: 1,626
From: Fairfax Virginia
Default

Ouch, that hurts... Me personally I would replace the flywheel just to be safe. I have never seen one fail breaking like that.

You can put an aftermarket Gear driven starter for better reliability and faster spinning up the engine!

Gear drive starters work great as they crank the engine up quickly without the heat soaking issues.
Reply
Old Feb 12, 2022 | 09:07 PM
  #4  
derekderek's Avatar
derekderek
Race Director
 
Joined: Jul 2015
Posts: 13,082
Likes: 3,398
From: SW Florida.
Default

just be sure you have the small flywheel starter. the more common staggered bolt starter is for the 164 tooth flywheel. that starter is for the 153 tooth starter. and i built those starters for years. can do it in my sleep. and i won't touch one. this type..
Amazon Amazon
Reply
Old Feb 12, 2022 | 09:09 PM
  #5  
derekderek's Avatar
derekderek
Race Director
 
Joined: Jul 2015
Posts: 13,082
Likes: 3,398
From: SW Florida.
Default

or this type
Amazon Amazon
Reply
Old Feb 12, 2022 | 09:10 PM
  #6  
derekderek's Avatar
derekderek
Race Director
 
Joined: Jul 2015
Posts: 13,082
Likes: 3,398
From: SW Florida.
Default

not this one
Amazon Amazon
you can't put more than 1 amazon link in a post. runs them all together. post a pic of flywheel damage. if replacing the flywheel, you may want to consider going to the big flywheel and starter at the same rime. is it a man trans flywheel? or auto flex plate? what year and engibe?
Reply
Old Feb 12, 2022 | 09:37 PM
  #7  
4-vettes's Avatar
4-vettes
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Nov 2006
Posts: 13,068
Likes: 7,682
From: Sunshine Coast, Queensland, Australia
2025 C3 of the Year Finalist - Modified
2024 C3 of the Year Finalist- Modified
2022 C3 of the Year Finalist - Modified
Cruise-In VIII Veteran
Default

He does state his engine and gear box in his original post.
Last I checked a Tremec 5 speed is a manual. And a pain to get everything centered again.
Reply
Old Feb 13, 2022 | 07:22 AM
  #8  
wwiiavfan's Avatar
wwiiavfan
Drifting
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2020
Posts: 1,565
Likes: 569
From: Wisconsin
Default

If you run it without replacing the flywheel, when you shut the car down if it happens to stop exactly right, your starter won’t be able to get that initial movement going due to the missing tooth. You’ll have to rock the car in 5th gear to move the flywheel a bit.
And your flywheel will be slightly out of balance, probably not enough to cause an issue. Probably.

Id try to figure out what caused the starter damage. Was it loose on its bolts? Usually when loose they will tilt a bit and just won’t engage, and you get that harsh metallic clank. But I suppose if it was just right it could do your damage.
Any openings in the bellhousing? If so, a rock kicked up just right and getting thrown into the mesh of the starter and flywheel can do your damage. I’m guilty of running without a bell cover right now but I’ve been lucky so far.

The motor does turn freely, right?

Good luck, I hope you get it straightened out.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-1

2027 Corvette vs The World: Every Model vs Closest Competitor

 Joe Kucinski
story-2

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-3

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
story-4

2027 Corvette Buyer's Guide: Everything You Need to Know!

 Joe Kucinski
story-5

10 Things C8 Corvette Owners Hate (But Won't Tell You)

 Joe Kucinski
story-6

10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

 Brett Foote
story-7

Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

 Joe Kucinski
story-8

Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

 Michael S. Palmer
story-9

5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

 Joe Kucinski
Old Feb 13, 2022 | 08:43 AM
  #9  
Tampa Jerry's Avatar
Tampa Jerry
Le Mans Master
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Top Answer: 1
 
Joined: Aug 2005
Posts: 6,494
Likes: 1,929
From: Temple Terrace Florida
Default

Just to clarify, you do not need to replace the flywheel if only the starter ring is bad. The ring gear can be changed by a good machine shop in a few minutes. Getting the flywheel out of the car, especially with a Tremec is another story. I hope you have a removable crossmember. Good luck. Jerry
Reply
Old Feb 13, 2022 | 09:03 AM
  #10  
stingr69's Avatar
stingr69
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2004
Posts: 7,424
Likes: 1,458
From: Little Rock AR
Default

Missing brace will cause that, or over advanced ignition timing causing a kickback is also possible.

Looks like a small diameter flywheel due to the starter bolt pattern. I like the PG260 GM gear reduction permanent magnet mini starters. They do require special bolts and the short one may be hard to find. Still worth the effort to do the conversion. They are new - not rebuilt, VERY light, reliable, and cost less than $100.
Reply
Old Feb 13, 2022 | 10:06 AM
  #11  
jdefranco's Avatar
jdefranco
Thread Starter
Heel & Toe
 
Joined: Jun 2016
Posts: 21
Likes: 6
From: Bradley Beach NJ
Default

All, thanks for all the good info and quick replies.

I have a few more questions:

1) The starter did not have a bracket, just the 2 main bolts. Can you send me the part number and a place to buy the backet?
2) DEREK - Did not know there was a small and large flywheel, good info to know. Do you have a part number and a place to but a good quality small flywheel starter?

I will try to run the car with the broken tooth flywheel and see how it goes. The original cross member is still on the car. The TREMEC 5 speed just fits without having to remove it and replace with a bolt on.
Reply
Old Feb 13, 2022 | 10:37 AM
  #12  
ctmccloskey's Avatar
ctmccloskey
Safety Car
Supporting Lifetime
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: May 2001
Posts: 4,721
Likes: 1,626
From: Fairfax Virginia
Default

With all the energy it took to break that starter housing it took some big problem to cause that damage. I have never seen the snout of the starter break off and cracks in the housing like seen in the pictures. I would gamble that it is likely that the Flywheel Ring gear (sp?) and potentially other parts have been damaged more than just a tooth busted off. It took some serious energy to crack that snout off the starter and it must have made a big bang when it broke off.

I would look at the rest of the teeth of the ring gear and be sure there is not more hidden damage. I would not want the ring gear or the flywheel to come apart under speed as that could get real ugly real fast.

When you buy a clutch for a C3 they always want to know what size the flywheel is on the Corvette. I think they are 10.4" and 11" sizes and vary from Corvette to Corvette. The starters for the most part are compatible with both numbers of ring gear teeth. I had a problem with turning over my 427 when it was hot so I switched to a Gear drive Starter and a MSD Digital Retard Box. The timing is pulled 20* back to make the engine easier to crank and start, once the engine is running the timing reverts back to the pre-set position. I am using High Compression in my 427 and that alone almost requires the Gear drive starters. Between pulling the timing and the gear drive starter my Corvette sounds like an old Chrysler Slant Six cranking real fast. I simply put it on and have not had to touch it for any reason since 2 decades (+) ago when I installed it.

There might be a way to see what size flywheel you have without dismantling the bell housing, lets se if any Forum members have a trick for us! I don't actually buy a clutch until I measured the flywheel this keeps me from getting the wrong Clutch size.
Best regards,
Chris
Reply
Old Feb 13, 2022 | 10:54 AM
  #13  
stingr69's Avatar
stingr69
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2004
Posts: 7,424
Likes: 1,458
From: Little Rock AR
Default

If you end up going to the smaller permanent magnet starter you do not need the support bracket.
Reply
Old Feb 13, 2022 | 02:19 PM
  #14  
derekderek's Avatar
derekderek
Race Director
 
Joined: Jul 2015
Posts: 13,082
Likes: 3,398
From: SW Florida.
Default

i think the problem is the small flywheel and that starter were designed for v6, small smog v8's and straight 6 motors. that nose is not as strong as the staggered bolt 350-454 nose. and you have is on a 383 that probably has the compression up and the ignition advanced. without the front brace.the dual-flywheel starter i posted is probably your best bet.
Amazon Amazon
this is the cheap chinese one.you can spend 350 bucks for essentially the same starter but it has a better rep. a local rebuilder can put a nose and bendix on that starter but you would have to find the front bracket. which will take you about 3 minurtes on ebay and or amazon.
Reply
Old Feb 13, 2022 | 02:31 PM
  #15  
domenic tallarita's Avatar
domenic tallarita
Burning Brakes
10 Year Member
All Eyes On Me
Top Answer: 1
Top Answer: 3
 
Joined: Aug 2013
Posts: 1,069
Likes: 320
From: palm springs ca
Default

Saw this on othercars. Women starting the car at high RPM with key in start position, and 2nd, back fire causing engine to run from forward to backwards.

Dom
Reply
Old Feb 13, 2022 | 03:49 PM
  #16  
Gordonm's Avatar
Gordonm
Race Director
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 1999
Posts: 19,610
Likes: 778
From: Forked River NJ
Default

The small mini starters are the way to go. Smaller in size and don't get heat soaked and you don't have the nose problem as shown here.
Reply
Old Feb 13, 2022 | 05:03 PM
  #17  
jdefranco's Avatar
jdefranco
Thread Starter
Heel & Toe
 
Joined: Jun 2016
Posts: 21
Likes: 6
From: Bradley Beach NJ
Default

Thanks Gordon, any specific brand you like?
Reply

Get notified of new replies

To Starter Damaged

Old Feb 14, 2022 | 12:55 PM
  #18  
ctmccloskey's Avatar
ctmccloskey
Safety Car
Supporting Lifetime
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: May 2001
Posts: 4,721
Likes: 1,626
From: Fairfax Virginia
Default

Hello jdefranco,

I have had great experiences with the Powermaster brand sold on Summit's web site. The gear drive starters can handle a good deal of compression. I have 12.25-1 compression and the little Powermaster gear drive starter makes it spin quickly and it always cranks when you ask it to.

Best regards,
Chris
Reply
Old Feb 14, 2022 | 01:07 PM
  #19  
Jebbysan's Avatar
Jebbysan
Dr. Detroit
Supporting Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2012
Posts: 10,090
Likes: 4,015
From: New Braunfels Texas
Default

I use the CVR 5323 starter......IMHO....the best there is out there.

Jebby
Reply
Old Feb 14, 2022 | 11:20 PM
  #20  
nwav8tor's Avatar
nwav8tor
Old Fart Pilot
Supporting Lifetime
Veteran: Air Force
15 Year Member
Loved
Top Answer: 1
 
Joined: Apr 2010
Posts: 1,838
Likes: 923
From: Spokane, WA
Default

Originally Posted by jdefranco
All, thanks for all the good info and quick replies.

I have a few more questions:

1) The starter did not have a bracket, just the 2 main bolts. Can you send me the part number and a place to buy the backet?
From '68 AIM, UPC 6, sheet B2, the brace is Item 9, GM # 3851294 and the shield that attaches to the brace is Item 11, GM # 3851295.

That info is for the base '68 model.

Top Flight (Corvette America) has the braces: #30821 for 327/350 and #03824 for 427/454. Either around $15.

Shields at Top Flight are #30823 for 327/350 @ $12 and #22554 for 427/454 @ $41

Paul

Reply



All times are GMT -4. The time now is 01:16 PM.

story-0
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-1
2027 Corvette vs The World: Every Model vs Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-20 17:58:41


VIEW MORE
story-2
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-3
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-4
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-5
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-6
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-7
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE
story-8
Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

Slideshow: Breaking down the 2027 Grand Sport, Grand Sport X, Stingray, and LS6 V8.

By Michael S. Palmer | 2026-03-26 13:48:45


VIEW MORE
story-9
5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

Slideshow: 5 reasons bad drivers crash sports cars & 5 ways to avoid a costly shame!

By Joe Kucinski | 2026-03-25 16:32:55


VIEW MORE