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AC blower blowing a fuse

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Old Jun 11, 2022 | 05:52 PM
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Default AC blower blowing a fuse

The switch blows the fuse when switched to high. It works fine in medium and low. New blower and relay. Any suggestions?
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Old Jun 11, 2022 | 08:41 PM
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What year maybe i can help
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Old Jun 11, 2022 | 08:59 PM
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High speed doesn't go through the resistor. completely different wire. Pinched, cut wire somewhere?
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Old Jun 11, 2022 | 09:33 PM
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Wiring from a 77 model. Other years are similar. as you can see, when putting switch in high speed position. Pink wire goes to relay. pink wire switches relay to allow power from the high speed blower fuse to purple wire that goes to blower fan motor.
Which fuse is blowing? The 25 amp heater A/C fuse in the fuse panel?
Or the 30 amp high speed blower fuse?
if it's the 25 amp fuse. disconnect the pink wire from the relay. does the fuse still blow when switched on high? Yes. issue in pink wire. No, try jumping red wire to purple wire at the relay connector. Fan should run on high. Does it blow the fuse? yes? bad blower motor. No. most likely a defective relay is all thats left.
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Old Jun 11, 2022 | 10:37 PM
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Originally Posted by screamingeagle70
what year maybe i can help
1982
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Old Jun 12, 2022 | 08:10 AM
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I don't have a colored diagram for the 1982, I do have a line diagram from a 1980 the I doctored into a 1977 colored diagram.
Late 1977 the 30amp inline fuse was omitted to the HI Seed Fan Relay.
Hi Speed Fan Relay contacts received direct power from Fusible Link "A" same as the 1980 diagram.
I also replaced the wiring colors to match the wire colors on a 1980.
As you can see, the 25amp Heater A/C fuse covers ALL Function(s) of the Control Switch Circuits.
Have you tried different Function Control Switch positions, like Vent, Heat or Defrost?

Last edited by bmotojoe; Jun 12, 2022 at 08:16 AM.
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Old Jun 12, 2022 | 11:50 AM
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Haven’t tried heat or vent but will. Thanks
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Old Jun 12, 2022 | 12:42 PM
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a bad ac clutch can draw a lot. try unhooking the compressor. also a wire thru a 30 amp fuse from batt direct to blower can rule in or out the fan by itself.
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Old Jun 13, 2022 | 07:26 AM
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I’m beginning to think the 82 is different. We haven’t seen a separate 30amp fuse. Not in the panel or inline.
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Old Jun 13, 2022 | 07:44 AM
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Originally Posted by frankenbro
I’m beginning to think the 82 is different. We haven’t seen a separate 30amp fuse. Not in the panel or inline.
Yes, this is true.
That is why I omitted it from my revised portion of the EARLY 1977 diagram.
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Old Jun 13, 2022 | 07:53 AM
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Have you tried other functions of the slider function switch?
My troubleshooting approach here is to isolate the pressure cycling switch, Idle speed solenoid (if the 82 even has one) and the compressor itself from the HI speed fan Relay circuits.
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Old Jun 13, 2022 | 11:12 AM
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Default Problem solved

It was a ground wire that was disconnected.
Thanks for the help.
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