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Hey guys. About 5 mths ago I did a full disassembly and reassembly of my 396 BBC. I put everything back together, adjusted the valves/rockers and bolted everything up. Today I primed the oil pump to get ready to hopefully start the car next week. I put the distributor back in and realized I wanted to check that I was at TDC. I was about 1/8 turn from getting there and the crank won't rotate anymore. Feels like something is hitting. I rotated back the other way and it's good until it gets to about the same point. It comes to a dead stop. What am I missing that could be causing this? Is there a bolt somewhere I could have put in that's too long and causing something to hit? I can't find any, and not sure where else to look. Everything spun fine before so I'm assuming I did something along the way to jam up the rotation.
Well that sucks, all you can do other than an external visual is start taking things off one at time and rotate until you find the interference.
Is the engine in the car?
yeah, this is what I'm trying to avoid. All the belts pulleys, heads intake everything is on. The timing cover and all that was on when I did the valves and there wasn't an issue, so I don't see how that would all of a sudden be an issue. I really didn't do anything besides maybe put in the starter (not sure if that was done prior or not) and put in an oil pressure sensor and a few other sensors.
I was trying to see if there may be a place where a bolt has the opportunity to be too long and hit the crank or a lobe or something. It was literally fine during assembly so I'm stumped!
the only wat is if a bolt was dropped down the intake. pull valve covers and look at the tops of the valves. one is stuck open.
Took off the pass side yesterday, didn't see anything crazy. I'll pull the other in a few. Working on putting the rear chrome bumpers on now
Update:: got both side off, it looks like #7 spring is compressed more than the others, and when I turn the engine and it stops, the valve moves up very very slightly, so it looks like that may be the issue -- all of the caps are loose, any advice on how to loosen it all the way (short of removing the whole valve assembly)?
Anyway to listen to where a thunk sound might be coming from when it stops? If no issues when you adjusted the valves, I would focus on everything you did after that step. Too long of a bolt in the pulley installs???????
Took off the pass side yesterday, didn't see anything crazy. I'll pull the other in a few. Working on putting the rear chrome bumpers on now
Update:: got both side off, it looks like #7 spring is compressed more than the others, and when I turn the engine and it stops, the valve moves up very very slightly, so it looks like that may be the issue -- all of the caps are loose, any advice on how to loosen it all the way (short of removing the whole valve assembly)?
Originally Posted by Mr D.
Anyway to listen to where a thunk sound might be coming from when it stops? If no issues when you adjusted the valves, I would focus on everything you did after that step. Too long of a bolt in the pulley installs???????
Derek was right, the valve was stuck. I sprayed a ton of wd40 on it and tapped it lightly with a socket/extension/hammer and it loosened up. I can now rotate everything again !!!
Any advice on what to do next? If I start the car next week or so, should it loosen itself up naturally? I probably should have primed it sooner, sitting for so long probably (obviously) locked everything up. Put everything back together and prime the engine for a few minutes?
From: I tend to be leery of any guy who doesn't own a chainsaw or a handgun.
Originally Posted by Muuhaha
Derek was right, the valve was stuck. I sprayed a ton of wd40 on it and tapped it lightly with a socket/extension/hammer and it loosened up. I can now rotate everything again !!!
Any advice on what to do next? If I start the car next week or so, should it loosen itself up naturally? I probably should have primed it sooner, sitting for so long probably (obviously) locked everything up. Put everything back together and prime the engine for a few minutes?
I had that same problem a while back, and did the same WD-40/hammer tap trick to loosen it up. Good to go after that. I totally forgot all about that until you mentioned the bolded above.
I had that same problem a while back, and did the same WD-40/hammer tap trick to loosen it up. Good to go after that. I totally forgot all about that until you mentioned the bolded above.
Looks like Derek's next beer is on you.
Definitely haha. After I let it sit for 30min the problem came back, so I'm going to remove the spring/retainers and pray I don't drop the valve into the cylinder!! 😩
do this with #7 piston close to but not up against the valve. or lower piston and put a couple feet of 1/4 inch clothesline in the plug hole and jam the rope against the valve. now. smack the valve retainer at about a 45 degree angle. this will unstick the keepers. now compress the spring and remove the keepers and valve spring.take the valve spring off. drop piston down a bit. chuck a drill on the valve stem. spray it with wd or any oil. spin it and work it up and down to sort of ream-polish the stuff off the guide and valve stem to get it good and free. the corrosion crap that stuck the valve is still there. best would be pull both heads and check all 16. but as soon as you do that it snowballs until a sticky valve cost 5k...
do this with #7 piston close to but not up against the valve. or lower piston and put a couple feet of 1/4 inch clothesline in the plug hole and jam the rope against the valve. now. smack the valve retainer at about a 45 degree angle. this will unstick the keepers. now compress the spring and remove the keepers and valve spring.take the valve spring off. drop piston down a bit. chuck a drill on the valve stem. spray it with wd or any oil. spin it and work it up and down to sort of ream-polish the stuff off the guide and valve stem to get it good and free. the corrosion crap that stuck the valve is still there. best would be pull both heads and check all 16. but as soon as you do that it snowballs until a sticky valve cost 5k...
If I didn't do the full rebuild and tried to take a shortcut then I would have been ok pulling the heads, but I literally spent 2-3 mths doing a rebuild and don't want to pull everything haha. It will def lead to a stripped head bolt thread or something 😅.
I have a spring compressor, and a spark plug air chuck so hopefully that helps. It may not if the valve isn't seated properly. I bought some clothesline (Amazon) so I'll try that method 1st. If I find TDC on #7 how much should I back it off? 1 whole rotation? Half?
7 is 2 cyls before 1. so it should be as timing mark is 180 degrees from the timing mark. feed in clothesline and turn engine until you feel the rope hit the head. softer, squishier hit than metal to metal. now you know where piston is. just back it off enough to move valve about 1/4 or 3/8 inch.. full lift is around 1/2 inch. maybe a little less than 45 degrees crank rotation.
If I didn't do the full rebuild and tried to take a shortcut then I would have been ok pulling the heads, but I literally spent 2-3 mths doing a rebuild and don't want to pull everything haha. It will def lead to a stripped head bolt thread or something 😅.
I have a spring compressor, and a spark plug air chuck so hopefully that helps. It may not if the valve isn't seated properly. I bought some clothesline (Amazon) so I'll try that method 1st. If I find TDC on #7 how much should I back it off? 1 whole rotation? Half?
Appreciate the thought!
When I change out the springs on my 350, I had the cord and the air adapt, so I started with #1 I brought it up on tdc and I figured out that the valve wouldn’t fall done into the cylinder. The valve moved down into the cylinder about a half inch before it touched the piston.
7 is 2 cyls before 1. so it should be as timing mark is 180 degrees from the timing mark. feed in clothesline and turn engine until you feel the rope hit the head. softer, squishier hit than metal to metal. now you know where piston is. just back it off enough to move valve about 1/4 or 3/8 inch.. full lift is around 1/2 inch. maybe a little less than 45 degrees crank rotation.
Originally Posted by boat196
When I change out the springs on my 350, I had the cord and the air adapt, so I started with #1 I brought it up on tdc and I figured out that the valve wouldn’t fall done into the cylinder. The valve moved down into the cylinder about a half inch before it touched the piston.
You guys are the best! Stuff doesn't get here until Monday so I'll update this on maybe Tuesday. Appreciate it!
Was able to use the rope+drill method to free things up last night... Seems like it's good to go! Highly possible I can actually turn this thing over this weekend for the 1st time!