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BBC engine hitting snag while rotating by hand?

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Old Jul 16, 2022 | 11:09 AM
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Default BBC engine hitting snag while rotating by hand?

Hey guys. About 5 mths ago I did a full disassembly and reassembly of my 396 BBC. I put everything back together, adjusted the valves/rockers and bolted everything up. Today I primed the oil pump to get ready to hopefully start the car next week. I put the distributor back in and realized I wanted to check that I was at TDC. I was about 1/8 turn from getting there and the crank won't rotate anymore. Feels like something is hitting. I rotated back the other way and it's good until it gets to about the same point. It comes to a dead stop. What am I missing that could be causing this? Is there a bolt somewhere I could have put in that's too long and causing something to hit? I can't find any, and not sure where else to look. Everything spun fine before so I'm assuming I did something along the way to jam up the rotation.

Any hints would be appreciated!!
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Old Jul 16, 2022 | 12:00 PM
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I guess would I would do is take the timing chain off and then try to rotate it which would tell you if it is a valve thing or a crank thing
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Old Jul 16, 2022 | 12:05 PM
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Well that sucks, all you can do other than an external visual is start taking things off one at time and rotate until you find the interference.

Is the engine in the car?
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Old Jul 16, 2022 | 12:07 PM
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remove all the rockers and sight down or better yet put a straight edge across the tops of all 4 rows of valves. if near tdc, it will be on 6 or 1.
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Old Jul 16, 2022 | 12:25 PM
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Originally Posted by Mr D.
Well that sucks, all you can do other than an external visual is start taking things off one at time and rotate until you find the interference.

Is the engine in the car?
yeah, this is what I'm trying to avoid. All the belts pulleys, heads intake everything is on. The timing cover and all that was on when I did the valves and there wasn't an issue, so I don't see how that would all of a sudden be an issue. I really didn't do anything besides maybe put in the starter (not sure if that was done prior or not) and put in an oil pressure sensor and a few other sensors.

I was trying to see if there may be a place where a bolt has the opportunity to be too long and hit the crank or a lobe or something. It was literally fine during assembly so I'm stumped!
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Old Jul 16, 2022 | 12:29 PM
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the only wat is if a bolt was dropped down the intake. pull valve covers and look at the tops of the valves. one is stuck open.
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Old Jul 16, 2022 | 12:48 PM
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Originally Posted by derekderek
the only wat is if a bolt was dropped down the intake. pull valve covers and look at the tops of the valves. one is stuck open.
Took off the pass side yesterday, didn't see anything crazy. I'll pull the other in a few. Working on putting the rear chrome bumpers on now

Update:: got both side off, it looks like #7 spring is compressed more than the others, and when I turn the engine and it stops, the valve moves up very very slightly, so it looks like that may be the issue -- all of the caps are loose, any advice on how to loosen it all the way (short of removing the whole valve assembly)?

Last edited by Muuhaha; Jul 16, 2022 at 01:35 PM.
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Old Jul 16, 2022 | 01:36 PM
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Anyway to listen to where a thunk sound might be coming from when it stops? If no issues when you adjusted the valves, I would focus on everything you did after that step. Too long of a bolt in the pulley installs???????
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Old Jul 16, 2022 | 01:47 PM
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Originally Posted by Muuhaha
Took off the pass side yesterday, didn't see anything crazy. I'll pull the other in a few. Working on putting the rear chrome bumpers on now

Update:: got both side off, it looks like #7 spring is compressed more than the others, and when I turn the engine and it stops, the valve moves up very very slightly, so it looks like that may be the issue -- all of the caps are loose, any advice on how to loosen it all the way (short of removing the whole valve assembly)?
Originally Posted by Mr D.
Anyway to listen to where a thunk sound might be coming from when it stops? If no issues when you adjusted the valves, I would focus on everything you did after that step. Too long of a bolt in the pulley installs???????

Derek was right, the valve was stuck. I sprayed a ton of wd40 on it and tapped it lightly with a socket/extension/hammer and it loosened up. I can now rotate everything again !!!

Any advice on what to do next? If I start the car next week or so, should it loosen itself up naturally? I probably should have primed it sooner, sitting for so long probably (obviously) locked everything up. Put everything back together and prime the engine for a few minutes?
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Old Jul 16, 2022 | 01:56 PM
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Originally Posted by Muuhaha
Derek was right, the valve was stuck. I sprayed a ton of wd40 on it and tapped it lightly with a socket/extension/hammer and it loosened up. I can now rotate everything again !!!

Any advice on what to do next? If I start the car next week or so, should it loosen itself up naturally? I probably should have primed it sooner, sitting for so long probably (obviously) locked everything up. Put everything back together and prime the engine for a few minutes?
I had that same problem a while back, and did the same WD-40/hammer tap trick to loosen it up. Good to go after that. I totally forgot all about that until you mentioned the bolded above.

Looks like Derek's next beer is on you.
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Old Jul 16, 2022 | 02:08 PM
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Do you have all the spark plugs removed when you are trying to turn the engine over. If not try that first.
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Old Jul 16, 2022 | 05:46 PM
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Originally Posted by 69427
I had that same problem a while back, and did the same WD-40/hammer tap trick to loosen it up. Good to go after that. I totally forgot all about that until you mentioned the bolded above.

Looks like Derek's next beer is on you.

Definitely haha. After I let it sit for 30min the problem came back, so I'm going to remove the spring/retainers and pray I don't drop the valve into the cylinder!! 😩
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Old Jul 16, 2022 | 06:18 PM
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do this with #7 piston close to but not up against the valve. or lower piston and put a couple feet of 1/4 inch clothesline in the plug hole and jam the rope against the valve. now. smack the valve retainer at about a 45 degree angle. this will unstick the keepers. now compress the spring and remove the keepers and valve spring.take the valve spring off. drop piston down a bit. chuck a drill on the valve stem. spray it with wd or any oil. spin it and work it up and down to sort of ream-polish the stuff off the guide and valve stem to get it good and free. the corrosion crap that stuck the valve is still there. best would be pull both heads and check all 16. but as soon as you do that it snowballs until a sticky valve cost 5k...
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Old Jul 16, 2022 | 06:46 PM
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Originally Posted by derekderek
do this with #7 piston close to but not up against the valve. or lower piston and put a couple feet of 1/4 inch clothesline in the plug hole and jam the rope against the valve. now. smack the valve retainer at about a 45 degree angle. this will unstick the keepers. now compress the spring and remove the keepers and valve spring.take the valve spring off. drop piston down a bit. chuck a drill on the valve stem. spray it with wd or any oil. spin it and work it up and down to sort of ream-polish the stuff off the guide and valve stem to get it good and free. the corrosion crap that stuck the valve is still there. best would be pull both heads and check all 16. but as soon as you do that it snowballs until a sticky valve cost 5k...
If I didn't do the full rebuild and tried to take a shortcut then I would have been ok pulling the heads, but I literally spent 2-3 mths doing a rebuild and don't want to pull everything haha. It will def lead to a stripped head bolt thread or something 😅.

I have a spring compressor, and a spark plug air chuck so hopefully that helps. It may not if the valve isn't seated properly. I bought some clothesline (Amazon) so I'll try that method 1st. If I find TDC on #7 how much should I back it off? 1 whole rotation? Half?

Appreciate the thought!
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Old Jul 16, 2022 | 07:18 PM
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7 is 2 cyls before 1. so it should be as timing mark is 180 degrees from the timing mark. feed in clothesline and turn engine until you feel the rope hit the head. softer, squishier hit than metal to metal. now you know where piston is. just back it off enough to move valve about 1/4 or 3/8 inch.. full lift is around 1/2 inch. maybe a little less than 45 degrees crank rotation.
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Old Jul 16, 2022 | 07:56 PM
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Originally Posted by Muuhaha
If I didn't do the full rebuild and tried to take a shortcut then I would have been ok pulling the heads, but I literally spent 2-3 mths doing a rebuild and don't want to pull everything haha. It will def lead to a stripped head bolt thread or something 😅.

I have a spring compressor, and a spark plug air chuck so hopefully that helps. It may not if the valve isn't seated properly. I bought some clothesline (Amazon) so I'll try that method 1st. If I find TDC on #7 how much should I back it off? 1 whole rotation? Half?

Appreciate the thought!
When I change out the springs on my 350, I had the cord and the air adapt, so I started with #1 I brought it up on tdc and I figured out that the valve wouldn’t fall done into the cylinder. The valve moved down into the cylinder about a half inch before it touched the piston.
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Old Jul 16, 2022 | 08:00 PM
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Originally Posted by derekderek
7 is 2 cyls before 1. so it should be as timing mark is 180 degrees from the timing mark. feed in clothesline and turn engine until you feel the rope hit the head. softer, squishier hit than metal to metal. now you know where piston is. just back it off enough to move valve about 1/4 or 3/8 inch.. full lift is around 1/2 inch. maybe a little less than 45 degrees crank rotation.
Originally Posted by boat196
When I change out the springs on my 350, I had the cord and the air adapt, so I started with #1 I brought it up on tdc and I figured out that the valve wouldn’t fall done into the cylinder. The valve moved down into the cylinder about a half inch before it touched the piston.

You guys are the best! Stuff doesn't get here until Monday so I'll update this on maybe Tuesday. Appreciate it!
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To BBC engine hitting snag while rotating by hand?

Old Jul 16, 2022 | 09:10 PM
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Oil Pump pickup tube loose/bent into path of crank ?
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Old Jul 19, 2022 | 12:17 PM
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Was able to use the rope+drill method to free things up last night... Seems like it's good to go! Highly possible I can actually turn this thing over this weekend for the 1st time!

Appreciate all the help fellas!
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Old Jul 19, 2022 | 12:32 PM
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good chit mon!
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