When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I am restoring a 70 roadster, The complete brake system is new, Willwood 4 piston calipers, Tuff stuff booster/master cyl. GM proportioning valve, GM rotors, stainless lines, braided stainless hoses.. When you start the engine the brakes sink almost to the floor. Booster/calipers/master all correctly sized for each other. Car stops fine, just an uncomfortably low pedal. Brakes have been gravity bled, power bled, reverse bled and conventionally pedal bled. Master has been bench several times. The pedal stands tall and solid when not running after sinking it will not pump up. Booster pin to master cly. clearance is to spec. Pedal rod adjustment has no affect on sinking. Vacuum is 18"+.Master cylinder and booster have been replaced, no change. This was originally a power brake car all pins brackets are to spec. I consulted Willwood and Tuff Stuff all they would say is "Its not my equipment:" Any good ideas greatly appreciated. efloww
Only 4 reasons for the peddle to go down
Loosing fluid, which would be obvious
Bad Master, leaking internally, should do it regardless if the car is running or not,
Bad Booster,
Lines are ballooning up under pressure, might not be as much pressure with the car not running but if you've replaced the 4 flex lines with braided then that shouldn't be an issue
Disconnect the vacuum to the booster (and plug it of course) and see if it stops it from sinking
M
When you drive with the booster disconnected, how far down do you have to press the pedal to get the brakes to come on, really come on like you are stopping regular?
The pedal distance shouldn't change, only the effort needed to get it to go that far
When you hook up the vacuum is the pedal dropping farther than it needed to be pressed to get the brakes to work without vacuum? If it is then where is that extra fluid going...
M
Without vacuum it has about 1" of toe play and is hard. With vacuum it sinks about 2" (actually passes the throttle pedal) and is soft, will not pump up. Car stops well with the pedal a little more than 1" above the floor.
Don't have a clue where the fluid is going.
2025 C2 of the Year ('63 and '67) Finalist - Unmodified
C2 of Year Finalist (appearance mods) 2019
I think a little "sink" when started is normal. 2 inches is a little excessive but it sounds like all component are high quality. How thick is your carpet?
Sounds to me like you've still got some air in the system. I had the same symptoms and yet more bleeding finally fixed it. Like you I started with an empty system and it took several pints of fluid (and several days) to get all the air out.
2020 Corvette of the Year Finalist (performance mods)
2019 C3 of Year Winner (performance mods)
2016 C3 of Year Finalist
Generally you should get very little drop with power brakes with the engine off and with your foot on the pedal and when you start it you should get an additional inch of drop if you left your foot on the pedal the whole time.
You may just need to keep bleeding it as suggested above
From: Some days your the dog and some days your the hydrant.
Royal Canadian Navy
Originally Posted by efloww
Without vacuum it has about 1" of toe play and is hard. With vacuum it sinks about 2" (actually passes the throttle pedal) and is soft, will not pump up. Car stops well with the pedal a little more than 1" above the floor.
Don't have a clue where the fluid is going.
My '76 was like that. If you can lock up all 4's, I don't see an issue with the pedal 1" from the floor fully depressed.
A friend has a pressure bleeder from the master back. Going to try that this week end.
Not going to hurt but if the brakes aren't "spongy" it's not normally air. Make sure you're doing both sides of the rears (2 bleeders on each caliper) I do the inside first normally and then the outside, tap it a little with a plastic/rubber mallet to dislodge and air bubbles.
M
Sorry, forgot you had wilwood calipers (They do outsides first then inside)
I also didn't realize they still recommended removing the calipers, I haven't played with a set of those in years.)
M
If there's an adjustable pushrod between the master and booster you might gain some pedal height by taking out some clearance, but you run the risk of the brakes applying with heat if you go too far with the adjustment.
Also, depending on the pads, the car may stop very well with very little pedal effort. The feel sucks, but it probably stops well.
Last edited by 69autoXr; Aug 25, 2022 at 09:53 AM.