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Intermittent 12v cutout while driving

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Old Sep 29, 2023 | 08:46 AM
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Default Intermittent 12v cutout while driving

So both at idle and driving I have a 76 with a stock HEI system that simply dies. The coil, rotor and ignition module have been replaced and the problem still occurs. Sometimes the car will fire right back up and run for awhile before it happens again. Other times the car won’t restart right away but will start after it sits for awhile. Normally I’d go with a coil starting to take a crap but the problem continues after multiple coil swaps. I’m stumped. Could battery be shorting internally? Could alternator have an intermittent hick up? Ignition switch in the column? Bulkhead connection? Bad ground someplace?
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Old Sep 29, 2023 | 09:46 AM
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Change out the pickup coil....or stab a new distributor in it.......
70's pickup coils were notorious for intermittent contact separation......contacts open under heat......close when cool.....

Jebby
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Old Sep 29, 2023 | 09:52 AM
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This is really hard to diagnose remotely.

What all loses power? Just the HEI module? Lights and gauges, too? When you try to restart, does the engine crank but not fire, or no crank? Have you tested with a multimeter during one of these incidents?

I'd start by checking all of connections at the battery, chassis ground, and at the starter. When my car did this, it turned out to be a loose battery lug. That would only apply in your case if you were losing power everywhere.

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Old Sep 29, 2023 | 09:56 AM
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On occurrence all accessories work and the engine cranks. Test light also shows 12v into the coil on the BATT wire and maintains current when cranking. The car just won’t start. It’s getting plenty of fuel so it’s not liquid related. Battery terminals are tight. Will check connections at starter.
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Old Sep 29, 2023 | 10:04 AM
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Originally Posted by ettev
On occurrence all accessories work and the engine cranks. Test light also shows 12v into the coil on the BATT wire and maintains current when cranking. The car just won’t start. It’s getting plenty of fuel so it’s not liquid related. Battery terminals are tight. Will check connections at starter.
With all this new information, I second @Jebbysan's suggestion (which I didn't see when I wrote my reply).
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Old Sep 29, 2023 | 10:11 AM
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More Information for STANDARD MOTOR PRODUCTS LX302 (rockauto.com)

Jebby
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Old Sep 29, 2023 | 10:40 AM
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Originally Posted by ettev
On occurrence all accessories work and the engine cranks. Test light also shows 12v into the coil on the BATT wire and maintains current when cranking. The car just won’t start. It’s getting plenty of fuel so it’s not liquid related. Battery terminals are tight. Will check connections at starter.
How is your test light showing 12v?

While I think/agree that the previous suggestions/recommendations are proper and well-thought out, I suspect most of us in the audience would feel better if you got an actual reading with a voltmeter.
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Old Sep 29, 2023 | 04:50 PM
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In answer to above, Snap on test light shows voltage. I use my test light often to do a quick charging system check when installing new batteries. As in, yup, 14.2 volts at idle, it's working.
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Old Sep 29, 2023 | 05:23 PM
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pickup coil, mentioned, is a good diagnosis.
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Old Sep 29, 2023 | 09:10 PM
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Did you put paste on module? New one may be bad?
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Old Oct 2, 2023 | 01:13 PM
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I had a bad connection at the HEI distributor itself (on a new distributor). The terminals either came unseated or were never seated properly in the module connector. It actually got hot from the intermittent contact and melted the connector. I found it when I bumped the wires with it running and it stumbled and quit.
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Old Dec 17, 2024 | 06:45 PM
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First thing I usually replace is the module but this hasn't fixed the issue. As others have mentioned it's probably the pickup coil. Every time you mess with the module the two wires to the pickup get moved then probably connect enough. Later on the connection fails.

Pain to replace the pickup coil as it requires pulling the distributor, removing the gear pin then slinging out the main shaft.
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Old Dec 18, 2024 | 07:55 AM
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Originally Posted by DaveL82
First thing I usually replace is the module but this hasn't fixed the issue. As others have mentioned it's probably the pickup coil. Every time you mess with the module the two wires to the pickup get moved then probably connect enough. Later on the connection fails.

Pain to replace the pickup coil as it requires pulling the distributor, removing the gear pin then slinging out the main shaft.
I can change a pickup coil in 45 minutes start to finish with nothing but a 9/16 wrench, a Shapie marker, a small brass hammer and a small drift.....if you think it is hard before you start, it is going to be hard. Period.

You can also test an HEI distributor on your bench before you put it back in.....all you need is 12 volts, a plug wire and a plug.

Jebby
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