New Poly Bushing Failure





The poly bushings came as part of an assembly and I was told by the vendor and manufacturer that they never had a failure reported to them regarding the poly bushings.
Last week I installed the first poly bushing which consisted of a poly top bushing and Delrin cushion to mount the front differential snubber bracket to the frame bracket.
I installed it pursuant to the instructions and torqued it to the required 70 ft lbs torque.
Two days later I went out to the garage to install my strut bracket and immediately noticed the new poly bushing crumbled.
At first I was told the only way that bushing could fail was if “I” over torqued it, Nope, torqued to spec.
Next came the accusation that I installed it in a bind, Nope, the differential was supported by a transmission jack, there was nothing in a bind and the mating pieces slid together before the bolt was tightened then torqued.
I am being sent a new poly bushing and Delrin cushion in the mail, no charge.
I wasn’t going to post this but, this is the first and only poly bushing I have installed in my project and it lasted two days.
That’s a 100% failure rate in my calculations, so I decided to start a thread letting my fellow hobbyists know.
I have a new Moog rubber snubber bushing that’s been stored in its original packaging, up on my shelf for the past six years and I might toss the poly and go with a six year old rubber bushing instead.
One thing I did notice is that the Moog rubber cushion is 1” thick and the Delrin cushion is only 1/2” thick.
That is a big difference.
What do you guys think?
Do you see anything wrong in the way the bushing was assembled in the pictures?
Last edited by OldCarBum; Oct 28, 2023 at 11:16 PM.
rubber seems like the way to go here.my new rubber seemed larger too..
I torqued to 50 ft pounds.
https://www.corvetteforum.com/forums...hing-79-a.html










I have a energy suspension bushing in my diff snubber now for well over 20 years. I was looking at it last night. Looks fine.
I have to ask, why are you using Poly? Is there something the car was not doing that you wanted it to do? Were you were told Poly was better?
If your going to track the car, consider offset solid bushings for your front control arm. It will allow more caster.
I have a metal bushing on my diff. I miss Guldstrand.
Last edited by cottoneg; Oct 29, 2023 at 04:34 PM.
Poly is ok for things that turn (like control arm bushings) but not things that twist/flex like T/A fronts or lower struts type of thing
HOWEVER
It seems that there's been a decade or so long history of poly just failing when not even being used... just sitting under pressure.
I don't follow it enough to see that there's a brand that's ok and one that isn't (energy was where I bought the handful of pieces I do have and so far as yet none have fallen apart but they were all bought back 10-15 years ago, and again I can't say they are ok because they are Energy or because they were made a long time ago.
I'm certainly leery of buying ANY poly anything today, Spacers, bushings, mounts doesn't seem to matter how they move. Cheap and expensive doesn't seem to matter. Country of origin doesn't seem to matter. It really seems to be hit and miss and although I do lots of things more than once I really hate doing things again because something I spent good $$$ literally fell apart
Some of the rubber isn't great but a lot of the poly seems to be terrible
Anyway, rant over, moving on
M
The Best of Corvette for Corvette Enthusiasts
I highly recommend you do not use poly, especially a poly snubber. My opinion is that they are junk, no offense to those selling them every day without a care. The snubber poly I have seen were too large and caused a change in the driveshaft
Next, as mentioned a lot of the poly used the past 15 years has broken down and fallen out. I had a new set of offset TA shipped to me last year the owner bought 20 years ago from a well-known vendor. They sat on his shelf until he sent me the arms, the ploy bushings were crumbling when I checked them.
The rubber snubber is what you need, for those who push the car hard go to a solid mount like Tom's or machine up your own.
Last edited by GTR1999; Oct 30, 2023 at 12:07 PM.





Do you think the six year old one on my shelf, still sealed in its original packaging, is still good to use or should I go with a new one?





I’ll use what I have.
The AIM says to torque it between 55ft lbs and 75ft lbs.
I generally torque somewhere in the middle of any specs.
Is it best to torque these rubber snubber bushings toward the lower specs so the bushings aren’t smushed out too much?
Thanks,
Greg
Keep in mind you're also slightly affecting the diff angle. Worth having a look at. I had to actually thin out my bushing to help get it to sit "right" without squishing the living crap out of it
M





Once I set the engine and transmission into the chassis I can install the drive shaft, check drive shaft angles and torque it accordingly.
If needed trim the bottom cushion.

















