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Headlight Relay Wiring

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Old Jan 7, 2024 | 06:17 PM
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Default Headlight Relay Wiring

I am getting ready to install relays for the headlights in my 74. I have 2 green wires and two brown wires. Would it be best to use four relays or should I combine the greens and the browns into 2 relays. Or, is there a better combination? Thanks.
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Old Jan 7, 2024 | 10:30 PM
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2 relays is all you need.








M

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Old Jan 8, 2024 | 01:03 AM
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Here's a really clean way to do it- less wires spliced by using a Bosch "Fog light" relay-
It has two switched output terminasl rather than the common relay with one.NC and the other one NO
0 332 019 150
Summit Racing has them for $4- made in Portugal- and MUCH better than the Chinese junk out there

https://www.summitracing.com/parts/bch-0332019150?

here's the relay-
use this Bosch relay holder



Harness- simple and clean!!!


I like the Delphi waterproof fuse holder-the wire is SXL rated for 256º- the standard primary wire is only rated at 180º- use the good stuff- having reliable headlights are important!!!




i use a male connector- so you don't have to cut up the harness




And for the connection- there's two types- the gray works on the fiberoptics- not needed on your 74


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Old Jan 8, 2024 | 03:23 AM
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While that sounds interesting, your wiring schematic is a lot less than complete.
Also, wiring in 2 Bosch relays mounted on the left inner fender is really straight forward and easy.
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Old Jan 8, 2024 | 04:10 AM
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I used Daniel sterns diagram and relays got my wire from a marine elecctronics company
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Old Jan 8, 2024 | 09:51 AM
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Originally Posted by 4-vettes
While that sounds interesting, your wiring schematic is a lot less than complete.
Also, wiring in 2 Bosch relays mounted on the left inner fender is really straight forward and easy.
Here you go-



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Old Jan 8, 2024 | 11:13 AM
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Thank you. I’ll combine the wires and use two relays.
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Old Jan 8, 2024 | 11:33 AM
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I just did this and I believe there's only one brown wire, not two. At least on my '75. I did have a hell of a time determining which wire was the "real" brown wire, though, as the pink seemed to have faded to brown over time.
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Old Jan 8, 2024 | 01:44 PM
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Originally Posted by Mark.uli
I just did this and I believe there's only one brown wire, not two. At least on my '75. I did have a hell of a time determining which wire was the "real" brown wire, though, as the pink seemed to have faded to brown over time.
Yes- one tan (not really brown) wire for the low beams -spliced at the low beam connector

Below is a cleaned up factory harness- and how sketchy the grounding was done by the factory!!!




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Old Jan 9, 2024 | 03:58 AM
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Originally Posted by Richard454
Here you go-


Richard, when I first looked at this, I thought, thats not even the same setup. I'm looking at this on my phone. Then I blew up your first diagram. Ahhhh. This is for people that want a plug and play system all mounted up in the nose I would assume.
Not for people willing to open up the harness on the left inner fender and install 2 Bosch relays the old fashioned way. (Read, tight ***).
However, this method will still mean running fused battery power to the relays, which are now even farther from the source. Still, for those that don't wish to unwrap a harness or perhaps can't properly solder a wire. ......
I guess, not for me. But perhaps for many.
Yet I see an awful lot of headlight relays on the inner fenders on all sorts of older cars at the car shows.
Very clean. Very tidy.
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Old Jan 9, 2024 | 10:32 AM
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Originally Posted by 4-vettes
Richard, when I first looked at this, I thought, thats not even the same setup. I'm looking at this on my phone. Then I blew up your first diagram. Ahhhh. This is for people that want a plug and play system all mounted up in the nose I would assume.
Not for people willing to open up the harness on the left inner fender and install 2 Bosch relays the old fashioned way. (Read, tight ***).
However, this method will still mean running fused battery power to the relays, which are now even farther from the source. Still, for those that don't wish to unwrap a harness or perhaps can't properly solder a wire. ......
I guess, not for me. But perhaps for many.
Yet I see an awful lot of headlight relays on the inner fenders on all sorts of older cars at the car shows.
Very clean. Very tidy.
I get where you are coming from- but the connectors and wire are 50 years old- time to replace and do it right!

I made mine really tidy- placed the relays up under the front-



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Old Jan 9, 2024 | 12:17 PM
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I took the power right off the alternator.
short run to the relays on the wheel well.
.
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Old Jan 9, 2024 | 12:20 PM
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Originally Posted by 7t9l82
I took the power right off the alternator.
short run to the relays on the wheel well.
.
Same here. Positive to the alt positive stud and negative to the negative loop on the bracket.
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Old Jan 9, 2024 | 08:54 PM
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Why not save all that trouble and buy a 4 headlight relay system from Octane Lighting for $40. Works like a charm. 2 relay system with ceramic headlight connectors.
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Old Jan 9, 2024 | 10:53 PM
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Originally Posted by Roy W.
Why not save all that trouble and buy a 4 headlight relay system from Octane Lighting for $40. Works like a charm. 2 relay system with ceramic headlight connectors.
Hmmm- I just read the reviews-



Last edited by Richard454; Jan 9, 2024 at 10:59 PM.
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