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rear 9 leaf spring assembly woes

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Old Jul 19, 2025 | 12:25 PM
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Default rear 9 leaf spring assembly woes

Restored my leaf spring and got it together but not sure it is good. Seems hard to keep the leaves aligned while compressing with a C-clamp enough to get the bolt/not through middle. I used C clamp on one side and Irwin wood clamp on the other. Should I tighten this up more as it looks like the four mounting bolts won't have enough threads to get into the diff? Or when I put a jack under it will that compress the spring enough to start them?

And it seems like the leaves are not stacked well per the picture with the square. Seems they are catywompus a bit?

It's tough to get it all together straight and square without messing up the finish. Is my best bet to take it apart and start over using 2 C clamps?
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Old Jul 19, 2025 | 01:22 PM
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That does not look correct, the bolts should have more threads showing.and no gap where the spring touches the bottom plate.
Try to compress the spring with a C clamp on both sides of the center bolt.
The spring should be resting flat on the bottom plate.

When installing the spring, install the 4 bolts to the differential just a little more than finger tight.
Then install the spring end bolts so that the spring is very flat.
If you do not get the spring flat and try to tighten the diff bolts you take the risk of cracking the diff cover.



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Old Jul 19, 2025 | 01:26 PM
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It will compress when it is tightened down. Just make sure to tighten it with the full weight of the car on it or you will break an ear off.
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Old Jul 19, 2025 | 01:33 PM
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Originally Posted by Peterbuilt
That does not look correct, the bolts should have more threads showing.and no gap where the spring touches the bottom plate.
Try to compress the spring with a C clamp on both sides of the center bolt.
The spring should be resting flat on the bottom plate.

When installing the spring, install the 4 bolts to the differential just a little more than finger tight.
Then install the spring end bolts so that the spring is very flat.
If you do not get the spring flat and try to tighten the diff bolts you take the risk of cracking the diff cover.
The spring cannot be flat on the bottom plate until fully installed in the car. Bottom leaf has curve.
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Old Jul 19, 2025 | 01:40 PM
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Before you do any assembly, clean the threads of the bolts and the differential cover thoroughly and be sure the bolts thread in easily.

Locate and position a stout chunk of metal that spans the plate longitudinally while allowing for access to the bolt heads. Position the spring against the cover and run straps or some rope or chain around the half shafts and the spring for safety purposes. Carefully jack against the metal piece to load the plate so the spring will flatten, allowing the bolts to be started into the cover.

Once you have at least a couple turns of engagement on all four bolts you can jack under the spring ends and attach to the trailing arms.

Do NOT torque the bolts until you have full weight on wheels.

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Old Jul 19, 2025 | 02:38 PM
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Nice bomb!

Now go buy a low-arch Van Steel composite spring, and enjoy driving your car!

(And save ~40 lbs, and not injure yourself)
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Old Jul 19, 2025 | 03:18 PM
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Originally Posted by Bikespace
Nice bomb!

Now go buy a low-arch Van Steel composite spring, and enjoy driving your car!

(And save ~40 lbs, and not injure yourself)
Bomb?

injure myself?

And how did you know I need to lose so much weight?
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Old Jul 19, 2025 | 07:45 PM
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Is this the original spring? Or a replacement. If so, it is not unusual to have to buy new mounting bolts, they sell them in different lengths. You want enough thread engagement but not so much that you can’t fully seat them.
when I swapped my 9 leaf for 7 leaf I had to buy 1/4 longer bolts because the 7 leaf was 1/4” thicker than the 9.
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Old Jul 19, 2025 | 08:22 PM
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What happened to the Band Clamps that keep things aligned?
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Old Jul 19, 2025 | 08:37 PM
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Originally Posted by HeadsU.P.
What happened to the Band Clamps that keep things aligned?
Aren't those only on service or aftermarket springs? I don't think factory springs had them.

Last edited by barkingrats; Jul 19, 2025 at 08:51 PM.
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Old Jul 19, 2025 | 08:46 PM
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Originally Posted by barkingrats
Aren't those only on service or aftermarket springs? I don't think factory springs had them.
My understanding. No clamps is more original. They were for ahipping only.
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Old Jul 19, 2025 | 08:47 PM
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Originally Posted by randallsteel
Is this the original spring? Or a replacement. If so, it is not unusual to have to buy new mounting bolts, they sell them in different lengths. You want enough thread engagement but not so much that you can’t fully seat them.
when I swapped my 9 leaf for 7 leaf I had to buy 1/4 longer bolts because the 7 leaf was 1/4” thicker than the 9.
Service replacement. Probably GM.
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Old Jul 20, 2025 | 06:34 AM
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Originally Posted by barkingrats
Aren't those only on service or aftermarket springs? I don't think factory springs had them.
My 76 with original springs does not have band clamps
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Old Jul 20, 2025 | 08:41 AM
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Originally Posted by piste
My understanding. No clamps is more original. They were for ahipping only.
Some say the clamps were fact-tree.
Some say they were aftermarket.
Some say remove clamps before installing.
Some say NEVER take them off. Part of the strength of the spring.
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Old Jul 21, 2025 | 04:49 AM
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Originally Posted by HeadsU.P.
Some say the clamps were fact-tree.
Some say they were aftermarket.
Some say remove clamps before installing.
Some say NEVER take them off. Part of the strength of the spring.
I’m in the process of restoring the suspension on an 82 with the FE7 option. Most of the 82’s had the fiberglass spring, a little over 5000 had the 9 leaf steel spring. I got mine from Detroit Spring as they have the original GM engineering specs and diagrams. I had to get longer bolts as they don’t use metal liners between the leafs, rather a delron material. You can see in the one photo the original spring next to the new one. It is about 3/4” thicker. I painted the spring dull gray like the original and had a friend of mine that’s a graphic artist make a stencil of the original part number than painted it on like GM did.



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Old Jul 21, 2025 | 07:14 AM
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Very cool.
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