C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

New fuel pump and soft lines.

Thread Tools
 
Search this Thread
 
Old Jul 27, 2025 | 02:08 PM
  #1  
Cajzmere's Avatar
Cajzmere
Thread Starter
Instructor
All Eyes On Me
Liked
Loved
Community Favorite
 
Joined: Sep 2023
Posts: 130
Likes: 61
Default New fuel pump and soft lines.

Fuel pump started leaking pretty good yesterday and went under to look and found 2 very hard hoses and a bunch of fuel sprayed around. What's the easiest way to stop fuel flow to replace those hoses? Emptying the tank seems like the easiest to me, but maybe someone has a trick? I searched but couldn't find an answer.
I had just topped off on the way home, so I have a very full tank.
Thanks for any help.
Reply
Old Jul 27, 2025 | 02:55 PM
  #2  
Rebelyell's Avatar
Rebelyell
Drifting
 
Joined: Jun 2025
Posts: 1,728
Likes: 600
Default

Make use of gravity.
Put front end of car Up on ramps OR jack only the front end up; positioning fuel tank lowest and below fuel pump.

*suggest replace those hoses near fuel pump with MOLDED "S-shaped" rubber hoses intended just for that application.
Often, trying to use hose from a reel results in slight kink(s) which devolves into flow headaches.

Last edited by Rebelyell; Jul 27, 2025 at 03:12 PM.
Reply
Old Jul 27, 2025 | 03:47 PM
  #3  
sunflower 1972's Avatar
sunflower 1972
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Sep 2016
Posts: 2,230
Likes: 984
From: Wauconda IL
Default

Found this older thread: https://www.corvetteforum.com/forums...tallation.html


Reply
Old Jul 27, 2025 | 07:43 PM
  #4  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,364
Likes: 1,588
From: los altos hills california
Default

Originally Posted by Cajzmere
Fuel pump started leaking pretty good yesterday and went under to look and found 2 very hard hoses and a bunch of fuel sprayed around. What's the easiest way to stop fuel flow to replace those hoses? Emptying the tank seems like the easiest to me, but maybe someone has a trick? I searched but couldn't find an answer.
I had just topped off on the way home, so I have a very full tank.
Thanks for any help.
My experience is you need to empty the tank AND raise the front of the car.
Reply
Old Jul 28, 2025 | 12:05 AM
  #5  
Cajzmere's Avatar
Cajzmere
Thread Starter
Instructor
All Eyes On Me
Liked
Loved
Community Favorite
 
Joined: Sep 2023
Posts: 130
Likes: 61
Default

Thank you!! I knew there would be some very simple trick! This will be sooo much easier now.
Reply
Old Jul 28, 2025 | 07:57 AM
  #6  
HeadsU.P.'s Avatar
HeadsU.P.
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Aug 2017
Posts: 8,336
Likes: 2,810
From: Cool Northern Michigan
Default

Cajzmere,

The question is, how fast can you swap a rubber hose?

If you have pieces of 1 x 10 or 1 x 12, lay that on the garage floor. Then place you ramps on top of the planks as an approach. And it now makes the gas tank a little lower.
You would be surprised what that extra height up front does for clearance.

There is a tool used for precise drilling into metal. It's called a drift punch or center punch (Harbor Freight)
It has such a perfect taper on the shank that it seals rubber brake hoses, vacuum hoses and fuel lines.
With the front up on ramps, disconnect supply line, insert the punch.
Now you have several minutes to swap-out the preformed "S" hose.
No need to drain the tank, but work quickly.
Reply
Old Jul 28, 2025 | 08:51 AM
  #7  
Tampa Jerry's Avatar
Tampa Jerry
Le Mans Master
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Top Answer: 1
 
Joined: Aug 2005
Posts: 6,541
Likes: 1,975
From: Temple Terrace Florida
Default

No need to drain the tank. Jack up the front of the car and put on jack stands. At the rear of the car pinch off the rubber line from the tank to the hard line on the passenger side of the car. For pinching, I use a pair of needle nose vice grips with rubber hose on each of the pincers of the vice grip. Once you have the connection opened up at the pump, there should be a small amount of fuel left in the lines that will leak out. I am not familiar with the lines from the frame hard line to your pump on your specific application, but you may need the factory "S" line. If not, purchase fuel injection line at your local auto store. It has a burst rating of 60 plus PSI and is resistant to the new fuels of today. Once all of this is completed and not leaking, consider replacing the rear lines as well. I would drive the car until the tank is almost empty and jack up the car so the fuel in the is in back of the tank away from the sender. You can easily see the sender through the gas cap opening. Lastly, be careful. Good luck. Jerry
Reply
Old Jul 28, 2025 | 08:56 AM
  #8  
litevette's Avatar
litevette
Safety Car
20 Year Member
Veteran: Navy
Community Influencer
Top Answer: 1
 
Joined: Nov 2002
Posts: 4,183
Likes: 1,178
From: out of nowhere
Default

What he said. Also, you can also just clamp the hose with vice grips before or quickly after removal. You don’t have to worry about damaging the old hose since you’ll be tossing it. I’d clamp the feed end, put the new hose on (feed end) then undo the supply end and quickly mount the supply end of the new hose.
I wouldn’t use vice grips on a new/good hose, but one being replaced only.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Jul 28, 2025 | 08:18 PM
  #9  
OrangeC3ButImAnAggie's Avatar
OrangeC3ButImAnAggie
Instructor
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2023
Posts: 153
Likes: 35
From: The Alamo, Texas
Default

When I replaced my rubber fuel hoses to the pump a couple years ago I just yanked off the old hoses and quickly put a large vacuum cap over the hard line. Sure there was a little spill in the transition, but the vacuum caps held the fuel in just fine with no leaks until the job was done, then repeat for the new hoses, again with a little spillage.
Reply
Old Jul 28, 2025 | 08:20 PM
  #10  
17Mc's Avatar
17Mc
Heel & Toe
 
Joined: Jul 2025
Posts: 15
Likes: 6
From: United States
Default

Relieve fuel system pressure by pulling the fuel pump fuse/relay and running the engine until it dies. Then clamp the hoses near the tank to minimize spillage when disconnecting. Have rags ready for residual fuel. No need to drain the tank. Replace hoses with fuel-rated ones and proper clamps.
Reply
Old Jul 28, 2025 | 10:46 PM
  #11  
interpon's Avatar
interpon
Le Mans Master
Supporting Member
All Eyes On Me
Liked
Loved
Community Favorite
 
Joined: Jun 2019
Posts: 7,658
Likes: 2,470
From: Indiana
Default

I would just make sure the area is clear in case gas leaks..which it will…especially if something goes wrong.

check for gas in oil too

Last edited by interpon; Jul 29, 2025 at 09:44 AM.
Reply
Old Jul 29, 2025 | 07:58 AM
  #12  
ctmccloskey's Avatar
ctmccloskey
Safety Car
Supporting Lifetime
25 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: May 2001
Posts: 4,759
Likes: 1,647
From: Fairfax Virginia
Default

Anything to do with Gasoline requires a good sized, functional FIRE EXTINGUISHER near where you are working. I suggest keeping a fire extinguisher in the car as well as the garage nearby. IF you ever have a fire you want to be able to put it out quickly and quietly. I have had a ride-on lawn mower that caught fire and it really woke me up. I went to my garage and the fire extinguisher was shown to be full but it was useless as it had no pressure. I went to three different fire extinguishers before finding a good one. The last one was in my kitchen and thankfully it was working. I was out off breath trying to find a good fire extinguisher, that is not a good thing.

I keep fire extinguishers in both garages, the car port and in my kitchen. I am no longer using the cheaper fire extinguishers but instead am using a name brand of quality fire extinguishers that can be refilled every few years. The unit I keep in my C3 is an older HALON unit and I like that because of the lack of chemical residue that is left on your engine after a discharge. Halon smothers the fire as well but can disappear pretty quickly under a car during or after a fire.

If you want to be really on the ball you might consider a Fire Blanket for the garage or elsewhere. The fire blanket is applied over the fire and can smother the fire if used properly. They are extremely handy to have "just in case" and are readily available at Harbor Freight. They are really great for putting out a fire that has started to spread.

Fuel line clamps are a great thing to keep in your tool box. Fuel Injection Hose Clamps are a great thing to swap to while you are at it. I use the plastic clamps that do not dig into the hose while you are clamping it off temporarily. The fuel injection rated hose clamps have metal around the entire hose so the threads don't cut into the rubber. I also only use the newer Fuel Injection hose on my engines as it is rated for higher working pressures.

Any time you are working with gasoline we need to exercise extra caution to keep it under control. Gasoline and pressure can be a bad thing to deal with. I like to open the gas cap and to try and relieve any pressure that has built up inside the system before opening any gas lines under the car. Have a receptacle for the gasoline that got out and move it outside as soon as is possible.

Be Safe while you enjoy your Corvette!
Reply
Old Jul 29, 2025 | 02:00 PM
  #13  
kjr6306's Avatar
kjr6306
Instructor
10 Year Member
All Eyes On Me
Liked
 
Joined: Oct 2012
Posts: 215
Likes: 7
From: Chardon Ohio
Default

Why don't you just clamp off the rubber hose coming out of the tank at the rear of the car? Or better yet, just put a pan under the fuel pump and put your finger over the FP outlet while you swap out the hoses? You will spill a little fuel but much easier than jacking the car and draining the tank.
Reply
Old Jul 29, 2025 | 08:59 PM
  #14  
HeadsU.P.'s Avatar
HeadsU.P.
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Aug 2017
Posts: 8,336
Likes: 2,810
From: Cool Northern Michigan
Default

Distortion.

Not a big fan of squeezing the crap out rubber hoses. Whether its vacuum, heater, brake or fuel, the internals of hoses is merely nylon cords.
You would think that any rubber that is deformed for a few minutes would bounce back to normal diameter and flow.
Most will. Some will never recoup.

When installing rubber fuel lines, use the "fuel injection" type clamps. A little more money, superior clamping seal and never chew-up or distort the rubber.
Unlike screw worm-drive clamp types
Reply
Old Jul 30, 2025 | 02:24 PM
  #15  
Rebelyell's Avatar
Rebelyell
Drifting
 
Joined: Jun 2025
Posts: 1,728
Likes: 600
Default

Breeze brand clamps (LINER versions), Liner shields screw serrations, Hi-Quality, All USA, available partly or entirely stainless.
Find locally at commercial/industrial supply, Class 8 (HD) truck supply/parts; also online.
All sizes from fuel hose thru radiator hose. Also, constant torque and V-band clamps.
Once you've used a Breeze clamp, you won't go back.

https://www.breezehoseclamps.com/breeze/liner/
Reply

Get notified of new replies

To New fuel pump and soft lines.





All times are GMT -4. The time now is 06:03 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE