Replacing U-Joints
I am curious on your statement "One of my spindle carriers on the outside half-shaft failed" By spindle carrier, I assume you are referring to the bearing support- the iron 2 leg casting that holds the axle and bearings? Those usually don't break. The axle will snap, or the bearings can fail, but the iron support that is interesting. Can you post pictures of the damage? Given your use and power, I would guess the axle failed, with odds going up if they are not GM axles but imported knockoffs that are sold on place like Ebay.
Of course, I am only speculating since I haven't seen anything and there in no explanation beyond your statement. If, however, you did break an outer axle, you may want to check the diff as well.
Good luck.
I decided to go cheap for now and get the half-shaft loops from DragVette and just return it all back to 'stock'. I have an automatic car, but I did upgrade to the 1350 flanges and u-joints on the inner and outer Diff / half-shafts and have .095 wall 3 1/2" half-shafts. I hate knowing that I have weak links in the driveline because getting stranded really sucks, but it's just not feasible to spend $8k+ to bomb-proof the rear-end at this point and time. Hopefully the hoops will help prevent the kind of damage I experienced this time. I had to repair a big chunk of fiberglass, new shock, tons of time hammering, welding, and repainting frame and T/A parts, new spindle flange, U-Joints, etc. Not fun... Upgrades are fun, repairs are not!
Did you look at the axle for twisted splines? some of the later C3 axles tended to twist but that is subjective to power and use. I would rock the wheel and check the outer bearings. If the diff is the stock one, no mods inside, check your inner axle play. The internal parts on those Dana's were smaller than the iron diff's. They had the same issues with the axles as all C3's and the cross shafts were softer. Add in questionable bearing caps and posi clutch retainers that get chewed up. I was never a fan of this diff, no surprise there, but in stock form and street use they were ok. And that is all GM wanted at the end of the run, get them through warranty with low power mostly automatic cars.
You are correct, once you get into building up an IRS it adds up fast. There is cheap and there is quality work, rarely are they the same. Some of the parts are going away, some are knockoffs that look the same but are not. I have converted a lot of 80-82 to irons but won't take in a Dana.
Good luck
Did you look at the axle for twisted splines? some of the later C3 axles tended to twist but that is subjective to power and use. I would rock the wheel and check the outer bearings. If the diff is the stock one, no mods inside, check your inner axle play. The internal parts on those Dana's were smaller than the iron diff's. They had the same issues with the axles as all C3's and the cross shafts were softer. Add in questionable bearing caps and posi clutch retainers that get chewed up. I was never a fan of this diff, no surprise there, but in stock form and street use they were ok. And that is all GM wanted at the end of the run, get them through warranty with low power mostly automatic cars.
You are correct, once you get into building up an IRS it adds up fast. There is cheap and there is quality work, rarely are they the same. Some of the parts are going away, some are knockoffs that look the same but are not. I have converted a lot of 80-82 to irons but won't take in a Dana.
Good luck











