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Broken Main Bearing Cap

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Old Mar 28, 2026 | 11:44 AM
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Default Broken Main Bearing Cap

So I was reinstalling my oil pump after replacing the rear main seal in my '78 with factory 350, and was torquing the oil pump bolt to 65 foot pounds and felt it give and then spin freely. Never a good sign. When I removed it, I noticed a small chunk of the bearing cap cracked off (see photos). I think what happened was the bolt was oily and got over torqued even though I never hit 65 ft lbs on the wrench.



Is this bearing cap toast? What would you guys do?
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Old Mar 28, 2026 | 12:14 PM
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Looks like the bolt was to short !
I don't see the bearing cap being damaged - looks like a piece of the top of the thread broke out ?
Get a longer bolt and torque by feel not crazy amount of torque
You seem to have problem with bolt torque LOL

Last edited by QIK59; Mar 28, 2026 at 12:33 PM.
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Old Mar 28, 2026 | 02:51 PM
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I dunno about bolt length. It was the factory bolt. But yes, the top thread broke off and a bit of the casting came with it. The bolt is a bit buggered and won’t thread in. I’m tempted to buy a new bolt and reinstall, but I found a bearing cap on eBay for like $120 that I might get. I’m wondering anybody thinks reinstalling with the damaged bearing cap is a bad idea?

https://www.ebay.com/itm/13709056303...Bk9SR-jTi9ymZw
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Old Mar 28, 2026 | 03:09 PM
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You usually can't just switch caps as they are machined with the block.
Something was WRONG when you installed the bolt - I'm not going to speculate.
I would measure the depth of the threaded hole and see what maximum length bolt you can install.
Then I would get Gr 8 bolt or L9 bolt that length or longer and cut it down or use hard washer under head of bolt to suit length- I wouldn't just buy another stock length bolt.
Or get Gr 8 threaded rod and screw in and use nut.and washer at the pump.
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Old Mar 28, 2026 | 03:38 PM
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Originally Posted by 78-Silver Bullet
I dunno about bolt length. It was the factory bolt. But yes, the top thread broke off and a bit of the casting came with it. The bolt is a bit buggered and won’t thread in. I’m tempted to buy a new bolt and reinstall, but I found a bearing cap on eBay for like $120 that I might get. I’m wondering anybody thinks reinstalling with the damaged bearing cap is a bad idea?
I think installing a replacement bearing cap is a bad idea. Bearing caps do not interchange between blocks. If you change the cap, you need to disassemble the engine and have it line bored, or align honed, or whatever it takes to get the bores lined up and sized correctly. And then you need new bearings. By the time you do that you are into a complete rebuild.
I had the same thing happen to me a couple of engines ago. I replaced the bolt with a piece of Grade 8 redi-rod that I installed to full depth with blue Loctite to engage as much of the remaining threads as possible, and then added a nut and a washer. It worked fine, and I torqued it by feel, not using the factory torque spec. (That engine failed when I broke the crankshaft, but that had nothing to do with the oil pump mounting bolt.)
I am beginning to suspect the factory bolt is simply too short. How many threads engage with the factory bolt?
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Old Mar 28, 2026 | 03:45 PM
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Swapping caps MAY require entire crank tunnel be align-honed $$$$$

FIRST: Strongly suggest you acquire a name-brand dedicated Oil Pump STUD and install that into your OE cap.

No matter what goes into cap; if it extends too far it WILL impinge into lower rear main bearing INSERT and that WILL ruin your day. You'll have to witness, measure this closely !
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Old Mar 28, 2026 | 04:16 PM
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GM part number 3892678 bolt. 7/16 - 14 x 2". If that bolt is in the specific car line parts catalog rather than the Standard Parts Catalog that tells me it's a unique bolt for attaching the engine oil pump.


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Old Mar 28, 2026 | 05:51 PM
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Thank you all for the replies. I guess I will not be ordering that replacement cap. The first couple threads on the factory oil pump bolt are a bit buggered and it won't easily screw into the cap. So I don't know how many threads it will catch. I have a another factory bolt on order but I like the idea of grade 8 all thread with a washer and nut with some loctite for good measure. The cap bolted in fine and this single bolt just holds the oil pump, right? So it sounds like maybe I dodged a bullet and will proceed while hoping for best. Thank again everyone.
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Old Mar 28, 2026 | 06:35 PM
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Originally Posted by sunflower 1972
GM part number 3892678 bolt. 7/16 - 14 x 2". If that bolt is in the specific car line parts catalog rather than the Standard Parts Catalog that tells me it's a unique bolt for attaching the engine oil pump.


Yeah so it's a specific bolt that GM uses but for some one who has understanding of what it does and is required to do it can be replaced with equivalent or upgraded fastener........................
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Old Mar 28, 2026 | 07:16 PM
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I would remove the cap & bearing insert. Then run a tap through the bolt hole. clean thoroughly & as mentioned use a stud & nut. You should be good.
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Old Mar 28, 2026 | 07:52 PM
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This is the exact bolt I ordered. Thanks
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Old Mar 28, 2026 | 08:22 PM
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Originally Posted by 78-Silver Bullet
This is the exact bolt I ordered. Thanks
and this ARP P/N 230-7001 stud kit is exactly what you should use to try and remedy your failure.

https://www.summitracing.com/parts/arp-230-7001

Do this work with cap removed from block.
even better than a tap, suggest use a thread chaser to restore some of the damaged threads, but not attempt to cut more.
then test-fit the stud and measure depth so it does Not impinge on bearing insert. measure it again, then remove stud and apply RED Loctite to threads and reset to pre-measured depth. Let it cure overnite, then set cap back into place, then set pump onto cap and torque NUT to spec .NO Loctite on nut threads.
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Old Mar 28, 2026 | 08:47 PM
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Never heard of an internal thread chaser - tell me about it - that would sure get you out of jams
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Old Mar 28, 2026 | 08:49 PM
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Originally Posted by 78-Silver Bullet
This is the exact bolt I ordered. Thanks
I believe I probably used the longer early GM oil pump bolt when I built my engine pre ARP days.

Last edited by QIK59; Mar 28, 2026 at 09:11 PM.
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Old Mar 28, 2026 | 08:50 PM
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Originally Posted by Rdavis
I would remove the cap & bearing insert. Then run a tap through the bolt hole. clean thoroughly & as mentioned use a stud & nut. You should be good.
How does the insert remove? Does it just slide out and then I just slide it back in?
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Old Mar 28, 2026 | 09:01 PM
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When was the torque wrench calibrated.? My neighbor does mine he owns a company that travels world wide.
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Old Mar 28, 2026 | 09:10 PM
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Originally Posted by signify
When was the torque wrench calibrated.? My neighbor does mine he owns a company that travels world wide.
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Old Mar 28, 2026 | 09:37 PM
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Originally Posted by 78-Silver Bullet
How does the insert remove? Does it just slide out and then I just slide it back in?
you will note a notch on one corner. Rotate the shell out so the notched side rotates upwards and around. Once turned about a quarter turn it'll just lift out. Reinsert is reverse.
I have that ARP stud kit in my realitivly basic 350. Worth doing.
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Old Mar 28, 2026 | 09:43 PM
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Originally Posted by QIK59
Never heard of an internal thread chaser - tell me about it - that would sure get you out of jams
Most of us professional mechanics have a set like this. They clean the threads without cutting. Good for removing old thread sealers and loctite. And just generally cleaning threads.
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Old Mar 29, 2026 | 10:57 AM
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Originally Posted by QIK59
Never heard of an internal thread chaser - tell me about it - that would sure get you out of jams
https://www.summitracing.com/parts/s...4aAoN9EALw_wcB

I wouldn't work on an engine without it.
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