C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

How to replace A/C harness without major surgery?

Thread Tools
 
Search this Thread
 
Old Apr 26, 2003 | 12:31 AM
  #1  
cardo0's Avatar
cardo0
Thread Starter
Le Mans Master
20 Year Member
 
Joined: Oct 2002
Posts: 7,098
Likes: 378
From: Las Vegas - Just stop perpetuating myths please.
Default How to replace A/C harness without major surgery?

After rebuilding heater box and replacing with ductwork - discoverd A/C harness routs behind and tight fit. Old wire harness too crisp. Can I rout new wire harness through with string or maybe an old dipstick? Yes, desperation has set in. I dread removing all that ductwork again. :(
Also what can I replace that firewall grommet with? None of the parts cataloges list it. :confused:
Reply
Old Apr 26, 2003 | 07:02 PM
  #2  
cardo0's Avatar
cardo0
Thread Starter
Le Mans Master
20 Year Member
 
Joined: Oct 2002
Posts: 7,098
Likes: 378
From: Las Vegas - Just stop perpetuating myths please.
Default Re: How to replace A/C harness without major surgery? (cardo0)

ttt Try again.
Reply
Old Apr 27, 2003 | 01:24 PM
  #3  
cardo0's Avatar
cardo0
Thread Starter
Le Mans Master
20 Year Member
 
Joined: Oct 2002
Posts: 7,098
Likes: 378
From: Las Vegas - Just stop perpetuating myths please.
Default Re: How to replace A/C harness without major surgery? (cardo0)

ttt and again.
Reply
Old May 2, 2003 | 12:55 AM
  #4  
NTMMD8R's Avatar
NTMMD8R
Instructor
 
Joined: Oct 2002
Posts: 142
Likes: 0
From: Northwest Louisiana
Default Re: How to replace A/C harness without major surgery? (cardo0)

I did that surgery about 2 years ago. I bought a new harness and it came with a grommet. I had the right side dash pad off, and the center console out, and the gauge cluster hanging there. I used a transmission dip stick to pull the harness from the inside to the outside. The hardest part was getting that grommet seated. My wife was inside with a long large screwdriver pushing on the grommet while I was on the outside pulling on the harness. It wasn't easy, but it did fit...yes it was a tight fit. You about have to have someone working to help you, and it helps to spray some silicone on the grommet when you try to seat it. I hope this helps. :smash:
Reply
Old May 2, 2003 | 07:52 AM
  #5  
Big Fish's Avatar
Big Fish
Safety Car
Supporting Member
10 Year Member
 
Joined: Jul 2002
Posts: 4,269
Likes: 3
From: St. Charles IL
Cruise-In 5-6-7-8-9-11-12 Veteran
A CI-6 Car Show Winner
Default Re: How to replace A/C harness without major surgery? (cardo0)

Try these people for the A/C harness, but ask to be sure it comes with that big grommet. http://www.lectriclimited.com/ I don't think they will sell the grommet without the harness

You should be able to get it started in the hole because the end is small, but seating it will be a tug-of-war. Apply a little rubber lube like the stuff used by plumbers for soil pipe rubber seals, "ty-seal lubricant" should help it to slide nice.
Reply

Get notified of new replies

To How to replace A/C harness without major surgery?





All times are GMT -4. The time now is 02:00 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE