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Pitman Arm Removal Help

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Old Jul 30, 2004 | 11:09 PM
  #1  
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Default Pitman Arm Removal Help

I am in the process of pulling the power steering to install the manual center link and pitman arm and I'm having a heck of a time getting the pitman arm off the steering box.

I used a two jawed puller and it was taking a LOT of force and one of the jaws broke.

Obviously its on there pretty tight.

Any Ideas?

Thanks!
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Old Jul 31, 2004 | 01:11 AM
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ttt for you.
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Old Jul 31, 2004 | 08:04 AM
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did you tap on it with a ham. with the puller applying pressure ?
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Old Jul 31, 2004 | 08:27 AM
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get a pitman arm puller, its also a two jaw puller, but much stronger than a regular puller. Its designed just for the pitman arm. I had the same trouble as you are having, bought the puller and pitman are came off. It takes a lot of pressure to remove arm. I got my puller at Auto Zone, it cost $16.99.
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Old Jul 31, 2004 | 08:30 AM
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You might want to try a pitman arm puller. Usually you can rent one at certain auto parts stores. I believe Pep Boys has them available. You might need to get a little heat on it if it still won't budge, but that may cause the need for a new shaft seal as well.
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Old Jul 31, 2004 | 09:30 AM
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I posted a similar question a few months ago and didn't get a "magic" answer. I broke a pitman arm puller in the past and finally used a torch to get the pitman arm off. This time I used a two-arm puller which is hard to get in there- make sure you get the right size. The big trick is that you don't rely totally on the puller- if you do, you'll probably break it. You tighten up on the puller, then hit the end of the puller bolt with a hammer a few times. Possibly whack the side of the pitman arm with a hammer as well. The repeated shocks will break the pitman arm loose.
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Old Jul 31, 2004 | 09:53 AM
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I use an impact gun with the pitman arm puller and has worked good so far.
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Old Jul 31, 2004 | 10:42 AM
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I just did mine. The pitman arm puller by itself woudn't get it to budge. I put a little heat on it with a propane torch and it popped right off.
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Old Jul 31, 2004 | 11:02 AM
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I dont want to hijack the thread but how tight are you supposed to put it back on? Just impact it or torque or what? I am in the middle of the same project.
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Old Jul 31, 2004 | 11:20 AM
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Originally Posted by PRESSURERAT
I dont want to hijack the thread but how tight are you supposed to put it back on? Just impact it or torque or what? I am in the middle of the same project.
The spec is 185 ft-lbs.
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Old Jul 31, 2004 | 12:54 PM
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From: Billings MT
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Thanks for all the info! I was putting tention on it with the puller and hitting it with a hammer, no dice. The last time the puller's jaw just snapped in two...

There is an abundance of power steering fluid in the vacinity so I'm not sure sure I want to use an open flame!

I will go get a pitman arm puller today and give it another shot. I let it soak over night with some WD-40.

As far as torque spec, the Haynes manual says 140ft-lbs.
Where did you get the 185?

Thanks!

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Old Jul 31, 2004 | 01:00 PM
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Originally Posted by PRESSURERAT
I dont want to hijack the thread but how tight are you supposed to put it back on? Just impact it or torque or what? I am in the middle of the same project.
No pressure needed whatsoever. I sat for 2 days with a BFH and found out it fits one way and one way only! The alignment grooves, 2 of them, go on 1 way. I actually pushed it on with my pinky finger, and here I was using a 15 pound sledge hammer before.

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Old Jul 31, 2004 | 09:24 PM
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The 1968 Corvette Assembly Manual specifies 120 to 160 ft-lbs of torque. The drawing number is UPC 9 A2. It's page 214 of my manual.

Any tips as to how to hold/brace the pitman arm to put that amount of torque on it? I'm assuming its not a good idea to run the steering box to its stopping position at applying the torque against the gears inside the box.
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