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Lately there seem to have been a couple of people having probs with these, falling apart and shorting out. Here's a pic of the stock thing complete with plastic case & fiberglass reinforced tape
If you want to keep yours alive, put a zip tie or some duct tape around it, the GM tape will fall apart over time and the units are discontinued if I'm not mistaking.
I am otld the primary failure point is the solder connections internal to the unit, and it's not surprising to me, given my expereinces with circuit cards, and vibrations from cars....
common problems for all sorts of units, from all mfgrs....
I've seen dozens of them fail because the tape gives way, the metal heat sink part w/ circuit board falls out and shorts on a metal part (jack) below it. That's how mine died also.
THAT's a hell of a way to go....falling on a jack....
TT, 1.3 megs is about 15 mints d/load...my machine is kinda funky....barely got that 400k file....
I need a new computer, and DSL, I won'd go back to cable....
but I use cable for phone service now because of a lightening strike several years ago, wiped out the underground twisted pair phone lines, so I don't use the typical phone company hookup, hense no DSL either....tons of fun....
My unit did not fall or short out, but my delay function does not work. That means that 1) something is wrong with the 555 chip or 2) the capacitors are shot.
Any electrical guys want to point me in the right direction on were to start?
Does anyone have a picture of the wiring harness connection at the wiper switch? I need the wire colors as they enter the switch.
This is one of those projects I have been needing to get to for a while as well on my 80. Everything is where it should be in the jack compartment but the intermittent doesn't work. It goes at the low speed when the switch is is in the intermittent position, as I am sure it is designed to do if there is a failure.
I have an extra module for an '82. Found a guy selling them on Ebay and they fixed the problem with mine...I found mine lying on the jack and the delay was not working. I checked mine against the known good one and I think you will find the thyristor is shot. I can't remember the original number, but looked for hours and could not find a replacement anywhere. Tried the only one radio shack carries and it did not fix mine. I have an extra working module, but it won't go cheap if anyone really needs one. I believe I have around 100 bucks in it. I got prices from several salvage yards andf they were from 75-200 "as-is".
Sean
It's not a 555 chip, it's a CMOS 4011 quad 2 input NAND gate. But before replacing that, I'd try checking for dry solder joints at the big main transistor - this is the one that controls the intermittent feature. If that doesn't work, replace that transistor. It's an NPN power transistor. I think I used a BUV48B - 15 amp one. It worked for me, but I'm sure there are other types that would do. Any power NPN transistor with the right pinout and a current rating of about 10A would be ok I think.
If things still look bad, try re-soldering all the joints of the other transistors/components on the board.
Good luck, it's guaranteed to give you grey hair!
I have the wiring diagram - thanks, but it does not indicate in what order they enter the switch
I have an extra switch so I am trying to wire the module to the switch, then to a wiper motor for testing.