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Headlight Does A Half-Flip....

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Old Oct 31, 2009 | 12:43 AM
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Default Headlight Does A Half-Flip....

On my '95, the right headlight only flips open half way. if I get out & attempt to force it open, it springs back when I let go of the unit !!

Any suggestions? It really doesn't seem to need a new motor or gears ?!?!
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Old Oct 31, 2009 | 07:48 AM
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Yeah mate the bushes in the main drive gear are rooted. Mine did that not long after i got my 94, i didnt bother replacing the bushings with the original type, i used steel shims. Never ever had another issue with them.
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Old Oct 31, 2009 | 08:03 AM
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Originally Posted by Casethecorvetteman
Yeah mate the bushes in the main drive gear are rooted. Mine did that not long after i got my 94, i didnt bother replacing the bushings with the original type, i used steel shims. Never ever had another issue with them.
Thanks so much for the info, Kind Sir !!!
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Old Oct 31, 2009 | 08:06 AM
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No worries mate

Unless youre in an area where you expect to see ice build up on your headlight assemblies, i dont see any good reason not to install something metal in place of the stock bushings.
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Old Oct 31, 2009 | 09:24 AM
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It is an easy DIY job. There is a 'sticky' at the top of the tech section that pretty well explains the process.
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Old Oct 31, 2009 | 09:29 AM
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Originally Posted by aminnich
It is an easy DIY job. There is a 'sticky' at the top of the tech section that pretty well explains the process.
Excellent...... thanx, aminnich !!!!
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Old Oct 31, 2009 | 11:12 AM
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http://home.comcast.net/~zrjuan/headlight.html

This is a pretty good description of the steps.
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Old Oct 31, 2009 | 11:27 AM
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Before you proceed with gears, and bushings etc.
Turn on your headlites with the hood Open, and check if it still stops half way. I had this problem and it turned out to be a headlite bezel striking the coolant recovery tank aluminum pipe.
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Old Oct 31, 2009 | 11:46 AM
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Originally Posted by aminnich
http://home.comcast.net/~zrjuan/headlight.html

This is a pretty good description of the steps.
Thanks, again !!!
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Old Oct 31, 2009 | 11:47 AM
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Originally Posted by desertmike1
Before you proceed with gears, and bushings etc.
Turn on your headlites with the hood Open, and check if it still stops half way. I had this problem and it turned out to be a headlite bezel striking the coolant recovery tank aluminum pipe.
AHA.... I'll go check this first !!! Ya know, it doesn't stick/hang all the time ?!?
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Old Oct 31, 2009 | 11:57 AM
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Originally Posted by Catfish9450
AHA.... I'll go check this first !!! Ya know, it doesn't stick/hang all the time ?!?
neither did mine!
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Old Oct 31, 2009 | 12:21 PM
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Originally Posted by Catfish9450
AHA.... I'll go check this first !!! Ya know, it doesn't stick/hang all the time ?!?
Mine inconsistently 'hung' as well. The bushing/gear replacements did the trick though.
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