Upper ball joint question,experts please.
2 larger and two smaller.
Do you enlarge two of the holes in the a arm with a drill. Hate to do
that. Forgot where I bought the replacement joints as they have been
laying around for several years.
Thanks
My new ball joints came with the bolts, they are too short!
I have already removed the old ball joints and removed the rivets.
The four holes are all the same on the a-arm,yet the hole sizes
on the new ball joints are different. Two of the holes in the ball
joints are larger than the other two.
Last edited by oldalaskaman; Oct 18, 2011 at 08:28 PM.

There are few ways to remove the rivets and on this one, I let your brain or skills to do the work.
If the bolts are too short (corvette central), go to NAPA nd order grade 8 bolts. Yes, take all components with you. Once you get all installed, torque nuts to 13 lbs-ft. at ride height and grease up the new ball joints.
This is the way I did it but, not telling anyone this is the way you should do it.
This is the way Ive done it on my 92, 95 and 96.
Loose the upper ball joint nut from knuckle.
Loose UCA from frame
Ensure you save all alignments shims and mark them.
Grind off the rivets heads
Using a vice, punch out all four rivets.
Remove old ball joint
Install new components
BTW, torque UCA to 37 lbs-ft.
Last edited by PLRX; Oct 18, 2011 at 08:41 PM.
lower ball joints,and bushings. Am I happy........NO!
I've been wrenching for over 35 years. Even the holes in the upper
ball joints don't line up with the holes in the upper control arm.
Two of the smaller holes of the ball joint line up with two of
the holes in the a-arm, but the two large holes on the ball joint
don't quite line up with the other two holes on the a-arm.
The tech people at corvette america need to research this

I'm then told to call back next week.

I called echlers just to get a second opinion,they say thats normal
to have to drill out two of the holes on the a-arm.
Certainly,somebody on this board has replaced their upper ball joints.
There are few ways to remove the rivets and on this one, I let your brain or skills to do the work.
If the bolts are too short (corvette central), go to NAPA nd order grade 8 bolts. Yes, take all components with you. Once you get all installed, torque nuts to 13 lbs-ft. at ride height and grease up the new ball joints.
This is the way I did it but, not telling anyone this is the way you should do it.
This is the way Ive done it on my 92, 95 and 96.
Loose the upper ball joint nut from knuckle.
Loose UCA from frame
Ensure you save all alignments shims and mark them.
Grind off the rivets heads
Using a vice, punch out all four rivets.
Remove old ball joint
Install new components
BTW, torque UCA to 37 lbs-ft.
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They had the right size bolts and the holes lined up perfectly.







