Engine Rebuild
Is this a car that can be down for awhile.
do you have some where to work on the car.
do you have tools to work on the car
is this old hat-do you have a knowledgeable friend if not.
do you have piles of money sitting around that you're constantly tripping over.
what goals are you striving for
personally if it was me i would fix the heads or take the opportunity to upgrade them and leave the engine in the car unless you need/want to go inside of it.
I replaced the engine as the rings were no longer sealing well with boost. I am sure she would have done many more miles naturally aspirated.
the old saying if it aint broke and running right don't fix it.
Unless you want more power and/or have a great bank balance
Last edited by gerardvg; Oct 23, 2012 at 04:53 AM.
BUT, a valve job would not be unheard of at 83,000 miles and assuming good oil pressure, at 83,000 miles, the lower end (pistons, rings, rods, bearings and crank) should be fine for many, many. miles to come
So do all the stuff that can be done with the engine in the car
pull heads, do valve job, don't reuse the valve springs, get new; replace rocker arms with roller tip design
pull lifters one at a time , DO NOT let them get mixed up, inspect bases for damage, excessive wear; if any are bad, plan on replacing cam and lifters (time for a hotter cam?)
pull timing chain cover; replace the stock timing chain (link and pin design), which has udoubtably a fair amount of slop in it with a new chain; double true roller preferred; new crank seal ; repair sleeve on the balancer if needed
ignition tune up including new plugs, plug wires, cap and rotor;
inspect distributor drive gear for wear; replace and shim as needed; or maybe, just replace the old disrtibutor with new
replace water pump (just good insurance)
all this can be done without dropping the pan, IF you install the timing chain cover WITHOUT the crank seal and install the crank seal after the timing chain cover is bolted to the front of the block
It is possible (and not that hard ) to drop the pan with the engine in the car; if you do , at a minimum, you can install a new oil pump, and new pan gasket.
If you do have the pan off and want to do more lower end work without pulling the engine, I would also replace the rear main bearing since it is also the thrust bearing (which wears from clutch engagements; automatic cars put little if any load on this bearing); you may also want to install new rod and crank bearings (this also lets you inspect the crank and rod journals for wear or damage).
unfortunately to replace the one piece rear oil seal on 86 and later engines, the engine, or trans has to be pulled.
Do all this, CLEAN EVERYTHING, and your 83,000 mile engine should be good for another 83,000 miles. Or more.
good luck
If doing the work yourself you will have plenty of "fun" too keep you busy for a while...

BTW, I bought my prior '88 with 97k miles on the clock in 2000, did some minor bolt-on mods, drag raced it heavily every season for 9yrs before the #8 cam lobe went a little flat at >200k miles.
You say a "couple" valve guides, and by your own admission you are inexperienced with engine rebuilds (SBCs). So, I'm just curious: Is that just a general statement, or do you know specifically you need guides? How do you determine you have a guide problem?
Unless GM started installing guides in SBCs that I don't know about, the SBC guides are honed into the cast iron heads. If they get sloppy, then they can be opened up and bronze guides pressed in and honed out to spec. OR, the guides can be knurled (which I never liked) in lieu of bronze guides.
Do you have the heads off yet??
P.
I have owned this car for 11 years (second owner). Yes it puffs blue smoke when you start it up and it does use some oil. The mechanic I trust feels this is oil getting by the guides. The oil pressure is still 60 PSI on the highway and it runs smooth and starts every time. Based on everyone's comments this engine is still pretty strong. Thanks
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